A method for automatically determining optimum welding parameters for carrying out a weld on a workpiece carries out test welds on test workpieces along test welding tracks, and at each test weld a welding parameter is changed automatically along the test welding track from a predefined initial value to a predefined final value. Each resulting test weld seam is measured along the test welding track with a sensor, and a sensor signal is received. A quality parameter characterizing each test weld seam is calculated from the sensor signal. A quality function for characterizing the test weld seam quality in accordance with the changed weld parameters is calculated from the quality parameter. An optimum quality function is ascertained, and the values for the optimum welding parameters are defined based on each quality parameter at this quality function optimum and the corresponding test weld track locations and saved.

A method of making a part is provided. The method includes the step of welding at least two work pieces together to form a weld joint which contains at least one silicate island. The method proceeds with the step of laser cleaning the weld joint to remove at least a portion of the at least one silicate island from a top surface of the weld joint.

Disclosed is a welded member for plated steel plate having excellent weld zone porosity resistance and fatigue properties and a method of manufacturing the same. The welded member for plated steel plate having excellent weld zone porosity resistance and fatigue properties according to an embodiment of the present invention comprises a weld metal portion formed by arc welding and overlapping a first member and a laminated second member so as to partially overlap the first member, wherein the toe angle (θ) of the weld metal portion is 45° or less, and the first member and the second member are plated steel plates.

Disclosed is a welded member for plated steel plate having excellent weld zone porosity resistance and fatigue properties and a method of manufacturing the same. The welded member for plated steel plate having excellent weld zone porosity resistance and fatigue properties according to an embodiment of the present invention comprises a weld metal portion formed by arc welding and overlapping a first member and a laminated second member so as to partially overlap the first member, wherein the toe angle (θ) of the weld metal portion is 45° or less, and the first member and the second member are plated steel plates.

A method for the manufacture of a welded joint have the following successive steps: I. the provision of at least two metallic substrates wherein at least one metallic substrate is a steel substrate having a thickness of at least 50 mm and being delimited by at least one sidewall, wherein said sidewall is at least partially coated with a pre-coating having a titanate and a nanoparticulate oxide selected from the group consisting of TiO.sub.2, SiO.sub.2, ZrO.sub.2, Y.sub.2O.sub.3, Al.sub.2O.sub.3, MoO.sub.3, CrO.sub.3, CeO.sub.2, La.sub.2O.sub.3 and mixtures thereof, and II. the welding of the at least two metallic substrates along the at least partially coated sidewall by narrow gap welding.

A system and method of welding or additive manufacturing is provided where at least two welding electrodes are provided to and passed through a two separate orifices on a single contact tip and a welding waveform is provided to the electrodes through the contact tip to weld simultaneously with both electrodes, where a bridge droplet is formed between the electrodes and then transferred to the puddle.

A pre-coated steel substrate coated with: —optionally, an anticorrosion coating and —a flux including at least one titanate and at least one nanoparticle chosen from: TiO2, SiO2, Yttria-stabilized zirconia (YSZ), Al2O3, MoO3, CrO3, CeO2 or a mixture thereof, the thickness of the flux being between 30 and 95 μm.

A structural member includes a top sheet portion which has a first edge portion and a second edge portion facing the first edge portion, a wall portion which extends from the second edge portion in a direction intersecting the top sheet portion, and a closed cross-sectional portion which is provided in the first edge portion, in which the first edge portion is curved toward an inside of the top sheet portion in a plan view with respect to the top sheet portion, and when a distance from the first edge portion to the second edge portion of the structural member is referred to as a structural member width, the closed cross-sectional portion forms a closed cross section on a vertical cut plane of the structural member along a direction of the structural member width, the vertical cut plane of the structural member along the direction of the structural member width has an open cross section, and a shape of the vertical cut plane of the structural member including the closed cross-sectional portion is asymmetric with respect to a center of a length of the structural member width.

A series of welding filler wires with innovative composition design for fusion welding precipitation-hardened lightweight austenitic Fe—Mn—Al—C alloys. The first class of the welding filler wires is composed of 23-34 wt. % Mn, 7.5-11.5 wt. % Al, 1.35-1.95 wt. % C, with the balance being essentially Fe. After fusion welding, there are high-density of nano-sized (˜3-5 nm) (Fe,Mn).sub.3AlC carbides (κ-carbides) uniformly distributed within the austenite dendrite cells in the fusion zone (FZ). The amount of nano-sized (˜6-10 nm) κ-carbides existing within the eutectic regions is significantly increased and the size of the austenite dendrite cells is substantially reduced. The second class of welding filler wires has the composition of 23-34 wt. % Mn, 7.5-11.5 wt. % Al, 1.40-1.95 wt. % C, 0.1-2.5 wt. % Ti, 0.1-3.0 wt. % Nb, 0.1-2.5 wt. % V, with the balance being essentially Fe. The microstructure of the FZ in the as-welded condition results in formation of substantial amount of nano-sized (˜6-10 nm) face-centered-cubic structured ductile Ti-rich Ti-carbides, Nb-rich Nb-carbides and V-rich V-carbides within the eutectic regions. These carbides are extremely hard (2000˜3500 Hv), enhancing hardness of the obtained FZ.

A torch for use by a robot. The torch has a body that can be connected to an arm of the robot. A first actuator on the body can be activated by a user to initiate a recording cycle at a starting point of a desired welding or cutting path and to terminate the recording cycle at an ending point of the path. A second actuator on the body can be activated by the user to indicate way points from the starting point to the ending point as the user moves the torch along the path. The first actuator sends first information to a robot controller, operatively connected to and located remotely from the robot, to initiate and to terminate the recording cycle at the controller. The second actuator device sends the way points as second information to the controller to be recorded at the controller during the recording cycle.