A welding regime may implements cyclic short circuits under a closed loop voltage control approach. Upon clearing or imminent clearing of the short circuit, a current recess is implemented. The current recess reduces the current that would otherwise be applied to the weld, resulting in multiple benefits. The recess may be implemented by suspending voltage command signals. Following the current recess, normal control is resumed with the then-current voltage command.

The invention relates to a method and a device (1) for simulating an electrode welding process having an electrode holder simulator (2) and a simulated electrode (3) arranged thereon, a simulated workpiece (4), an input device (6), an output device (7) and a control device (10). For the ideal training of an electrode welding process under conditions as real as possible, the control device (10) is connected to a memory (11) for storing parameters (P.sub.i) of an ideal motion of the electrode holder simulator (2) during an ignition process and is designed for detecting the parameters (P.sub.r) during an actual motion of the electrode holder simulator (2) and comparing them to the stored parameters (P.sub.i) of the ideal motion of the electrode holder simulator during an ignition process and displaying the deviations between the parameters (P.sub.r) of the actual motion and the parameters (P.sub.i) of the ideal motion in the output device (7).

The invention relates to a method and a device (1) for simulating an electrode welding process having an electrode holder simulator (2) and a simulated electrode (3) arranged thereon, a simulated workpiece (4), an input device (6), an output device (7) and a control device (10). For the ideal training of an electrode welding process under conditions as real as possible, the control device (10) is connected to a memory (11) for storing parameters (P.sub.i) of an ideal motion of the electrode holder simulator (2) during an ignition process and is designed for detecting the parameters (P.sub.r) during an actual motion of the electrode holder simulator (2) and comparing them to the stored parameters (P.sub.i) of the ideal motion of the electrode holder simulator during an ignition process and displaying the deviations between the parameters (P.sub.r) of the actual motion and the parameters (P.sub.i) of the ideal motion in the output device (7).

An arc-welding method in welding by repeating a short circuit and an arc. When the sign of opening of the short circuit is detected, the welding current is reduced from a first current value at the detection of the sign to a second current value, which is lower than the first current value. When the opening of the short circuit is detected, a pulse current having a peak value higher than the first current value is supplied at a plurality of times in the arc period. This suppresses porosities and spatters when galvanized steel sheets are welded.

An arc-welding method in welding by repeating a short circuit and an arc. When the sign of opening of the short circuit is detected, the welding current is reduced from a first current value at the detection of the sign to a second current value, which is lower than the first current value. When the opening of the short circuit is detected, a pulse current having a peak value higher than the first current value is supplied at a plurality of times in the arc period. This suppresses porosities and spatters when galvanized steel sheets are welded.

A new welding system is provided that makes use of breath of the operator to control one or more operating parameters of the power source or welding machine (or “welder”). The welding system may be configured for arc welding, and the welding machine or welder may include a constant voltage power source with varying current (or vice versa). In such an embodiment, the welding system includes a breath-based controller with a mouthpiece through which the operator can breathe or blow in air. The breath-based controller processes the user's breath to determine user input, and this operator input is communicated to the welder or welding machine (via wired or wireless communication links) to control arc intensity (i.e., current for a constant voltage welding machine) or arc length (i.e., voltage for a constant current welding machine). An operator uses the breath-based controller to remotely control the welding machine with high precision.

A new welding system is provided that makes use of breath of the operator to control one or more operating parameters of the power source or welding machine (or “welder”). The welding system may be configured for arc welding, and the welding machine or welder may include a constant voltage power source with varying current (or vice versa). In such an embodiment, the welding system includes a breath-based controller with a mouthpiece through which the operator can breathe or blow in air. The breath-based controller processes the user's breath to determine user input, and this operator input is communicated to the welder or welding machine (via wired or wireless communication links) to control arc intensity (i.e., current for a constant voltage welding machine) or arc length (i.e., voltage for a constant current welding machine). An operator uses the breath-based controller to remotely control the welding machine with high precision.

In control applying a gradient to a command voltage value during an arc period, although stable welding can be performed even in a case where a protrusion length of a welding wire becomes long, when the disturbance such as sudden change in the protrusion length is generated, a current waveform of the arc period is undershot, the short circuit period is disturbed, and it took time to return to the stable state, and the amount of sputter generation is also increased. Therefore, it is possible to suppress a change in current such as undershoot or the like when the disturbance is generated, stabilize short circuit cycle, perform welding with a strong resistance to disturbance and a small amount of sputter generation by changing an inductance value a plurality of times during the arc period.

A welding power source is configured to supply a welding current to a wire as a consumable electrode. The welding power source includes a controller configured to change the welding current based on a position of a distal end of the wire a distance from which to a surface of a base metal varies periodically, in a case where the distal end of the wire is fed toward the base metal with periodical switching between a forward feeding period and a reverse feeding period.

A method for hard surface deposition on aluminum metal parts of a turbine engine using MIG welding equipment which includes a pulsed current generator and pulsed filler metal wire feed, wherein the deposition is achieved using a filler metal wire whose composition is of the same nature as the composition of the aluminum alloy of the part to undergo hard surface deposition, with the pulsed metal wire feed and speed of deposition on the metal part of the turbine engine being adapted to carry out deposition without hot fissuring.