Disclosed example welding power systems and methods monitor supply power inputs from a primary power source. The supply power is compared to current and/or power threshold values corresponding to limits associated with the primary power source. If the supply power exceeds a threshold value associated with the limits, the welding power system controls welding parameters or devices to adjust a supply power demand, thereby ensuring the draw on supply power does not exceed the capabilities of the power source. In some examples, the disclosed welding power system presents a subset of welding parameters identified as available for operation based on the capabilities of the power source. The user interface displays only the subset of available welding parameters to an operator for selection, thereby ensuring the draw on supply power does not exceed the capabilities of the power source.

According to one embodiment, a processing device performs at least determination processing of determining a state of a weld by using a first image of at least a portion of a weld pool. The state includes a first state, and a second state that is more unstable than the first state. The determination processing determines the weld to be in the second state when ripples exist in the weld pool. The processing device corrects a condition of the weld when the weld is determined to be in the second state. The processing device does not correct the condition of the weld when the weld is determined to be in the first state.

According to one embodiment, a processing device performs at least determination processing of determining a state of a weld by using a first image of at least a portion of a weld pool. The state includes a first state, and a second state that is more unstable than the first state. The determination processing determines the weld to be in the second state when ripples exist in the weld pool. The processing device corrects a condition of the weld when the weld is determined to be in the second state. The processing device does not correct the condition of the weld when the weld is determined to be in the first state.

An object of the present invention is to appropriately perform a welding quality control. Therefore, a welding work data accumulation device (100) includes: a measurement unit (4, 5, 7, 9, 11, and 16) that measures a welding motion and a welding phenomenon when a welding operator (1) grips a welding torch (2) and performs welding on a welded body (3); a data analysis unit (14) that extracts an appropriate combination of a welding motion feature amount (Tw, Ht, and Sp) and a welding phenomenon feature amount (Iw, S, and Ssym) in correction with time or coordinates based on data acquired by the measurement unit (4, 5, 7, 9, 11, and 16); and a data accumulation unit (15) that creates a database (70) based on an extraction result of the data analysis unit (14).

An object of the present invention is to appropriately perform a welding quality control. Therefore, a welding work data accumulation device (100) includes: a measurement unit (4, 5, 7, 9, 11, and 16) that measures a welding motion and a welding phenomenon when a welding operator (1) grips a welding torch (2) and performs welding on a welded body (3); a data analysis unit (14) that extracts an appropriate combination of a welding motion feature amount (Tw, Ht, and Sp) and a welding phenomenon feature amount (Iw, S, and Ssym) in correction with time or coordinates based on data acquired by the measurement unit (4, 5, 7, 9, 11, and 16); and a data accumulation unit (15) that creates a database (70) based on an extraction result of the data analysis unit (14).

A method of analysing the quality of a welding area of an absorbent sanitary article is disclosed. During a learning step, a plurality of welding operations are performed both with a sufficient quality and with an insufficient quality, and the welding area generated for each welding operation is monitored via a camera. During a training step, the pixel data of the welding areas monitored during the learning step is processed for training a classifier configured to estimate a welding quality as a function of respective pixel data of a respective welding area. Accordingly, during a normal welding operating step, the welding quality may be estimate via the classifier, thereby improving the environmental sustainability of the production process.

Embodiments of a welding power supply include an engine adapted to drive a generator to produce a first power and a energy storage device adapted to discharge energy to produce a second power. The welding power supply also includes control circuitry adapted to detect a commanded output. The control circuitry is adapted to meet the commanded output by controlling access to power from the energy storage device to produce the second power when the commanded output is below a first predetermined load level. The control circuitry is further adapted to meet the commanded output by controlling access to power from the engine and the energy storage device to produce the first power and the second power when the commanded output is above a second predetermined load level.

Embodiments of a welding power supply include an engine adapted to drive a generator to produce a first power and a energy storage device adapted to discharge energy to produce a second power. The welding power supply also includes control circuitry adapted to detect a commanded output. The control circuitry is adapted to meet the commanded output by controlling access to power from the energy storage device to produce the second power when the commanded output is below a first predetermined load level. The control circuitry is further adapted to meet the commanded output by controlling access to power from the engine and the energy storage device to produce the first power and the second power when the commanded output is above a second predetermined load level.

A welding system monitors the changes in the power output provided from a power supply to a device to determine the inductance of power cables between the power supply and the device. The device may determine the inductance of the power cables based at least in part on a delay in a threshold change in voltage to the device after a change in the current demand of the device, a delay in the initialization of the change in the current demand of the device after an initialization signal, a rate of change of the current drawn by the device, or a relative comparison of the voltage to the device and the current drawn by the device, or any combination thereof. If the inductance of the power cables is greater than a threshold inductance, the device may signal the user, disable operation of the device, or any combination thereof.

A welding system monitors the changes in the power output provided from a power supply to a device to determine the inductance of power cables between the power supply and the device. The device may determine the inductance of the power cables based at least in part on a delay in a threshold change in voltage to the device after a change in the current demand of the device, a delay in the initialization of the change in the current demand of the device after an initialization signal, a rate of change of the current drawn by the device, or a relative comparison of the voltage to the device and the current drawn by the device, or any combination thereof. If the inductance of the power cables is greater than a threshold inductance, the device may signal the user, disable operation of the device, or any combination thereof.