B23K9/095

Systems and methods for efficient provision of arc welding power source

An example welding or cutting circuit includes: an input leg comprising a capacitor coupled between a high bus and a low bus; a buck converter coupled in parallel with the input leg, wherein the buck converter comprises a first transistor, a first diode, and an output electrically coupled to a node between the first transistor and the first diode, and wherein the buck converter is configured to convert input voltage to current in an inductor coupled to the output of the buck converter; and a steering leg coupled in parallel with the input leg, wherein the steering leg is configured to control a rate at which the current in the inductor decreases, and wherein a current detector is positioned at the output to monitor the current, the current detector providing current level indications to a hysteretic controller, the hysteretic controller providing signals to the first transistor that control the transistor to an on state or an off state to control the voltage applied to the inductor.

WELDING METHOD AND WELDING DEVICE FOR WELDING CONDUCTOR ENDS
20220395923 · 2022-12-15 ·

A welding method for welding grouped conductor ends of a component for an electrical machine by means of a welding device. In the method, a relative position of a first conductor end and a second conductor end of grouped conductor ends and then a first size parameter of a molten pool formed during welding are detected. Subsequently, a second size parameter of the molten pool formed during welding is detected. In a further method step, a value of the molten pool is determined from the first size parameter, the second size parameter and the relative position. Finally, a welding energy input is controlled depending on the determined value of the molten pool.

Augmented vision system with active welder guidance

Welding headwear comprises a display operable to present images for viewing by a wearer of the welding headwear, and comprises circuitry operable to determine an identifier associated with a workpiece, retrieve, from memory, welding work instructions associated with the identifier, and generate the images for presentation on the display based on said work instructions.

Touch sensing system

Provided is a touch sensing system that can make the life of a contact of an electromagnetic contactor longer. A touch sensing system includes a main operation circuit that connects a probe and a main operation power supply, and in which an electromagnetic contactor is provided; and a touch sensing circuit that is connected to the main operation circuit through the electromagnetic contactor in a branched manner, and connects the probe and a touch sensing power supply, is which a solid state relay switch is provided in the touch sensing circuit.

ESTIMATION METHOD AND ESTIMATION SYSTEM
20220382247 · 2022-12-01 ·

A processor performs an experiment of machining a device to acquire first-type and second-type information each indicating conditions of the experiment of machining and third-type and fourth-type information each indicating a result of the experiment of machining (S401). The processor derives a first expression and a second expression, where the first expression receives first-type and second-type information as inputs and outputs third-type information as more than one solution, and the second expression receives first-type and second-type information as inputs and outputs fourth-type information. The processor derives more than one third expression from the first expression, where the more than one third expression each receives second-type and third-type information as inputs and outputs first-type information (S402). The processor receives second-type and third-type information each measured in machining as inputs and outputs fourth-type information indicating a result of machining using the second expression and the more than one third expression (S403).

REDUCTION OF DROPLET SIZE FOR CO2 SHIELDED WELDING WIRE
20220371117 · 2022-11-24 ·

An arc welding system providing improved molten metal droplet transfer. The system includes a welding power source having a welding power supply, a welding waveform generator, and a controller. Two fluxed cored welding wire electrodes are connected to the power source and are powered by the same welding output voltage and current produced by the power source. A feedback circuit is connected to the power source to provide an adaptive response to maintain an average welding output voltage. The controller controls the waveform generator and the power supply to superimpose welding current pulses onto a welding waveform of a CV flux cored arc welding process, that uses CO.sub.2 as a shielding gas, to generate a modified waveform of a modified CV flux cored arc welding process. The current pulses are superimposed in time to form molten metal droplets between ends of the two electrodes during the modified welding process.

REDUCTION OF DROPLET SIZE FOR CO2 SHIELDED WELDING WIRE
20220371117 · 2022-11-24 ·

An arc welding system providing improved molten metal droplet transfer. The system includes a welding power source having a welding power supply, a welding waveform generator, and a controller. Two fluxed cored welding wire electrodes are connected to the power source and are powered by the same welding output voltage and current produced by the power source. A feedback circuit is connected to the power source to provide an adaptive response to maintain an average welding output voltage. The controller controls the waveform generator and the power supply to superimpose welding current pulses onto a welding waveform of a CV flux cored arc welding process, that uses CO.sub.2 as a shielding gas, to generate a modified waveform of a modified CV flux cored arc welding process. The current pulses are superimposed in time to form molten metal droplets between ends of the two electrodes during the modified welding process.

Helmet-integrated weld travel speed sensing system and method

A welding system includes a first sensor associated with a welding helmet and configured to sense a parameter indicative of a position of a welding torch relative to the welding helmet. The travel speed sensing system also includes a processing system communicatively coupled to the first sensor and configured to determine a position of the welding torch relative to a workpiece based on the sensed first parameter.

Helmet-integrated weld travel speed sensing system and method

A welding system includes a first sensor associated with a welding helmet and configured to sense a parameter indicative of a position of a welding torch relative to the welding helmet. The travel speed sensing system also includes a processing system communicatively coupled to the first sensor and configured to determine a position of the welding torch relative to a workpiece based on the sensed first parameter.

Welding torch with a temperature measurement device

Various welding systems including a welding torch assembly are provided. The welding torch assemblies may include a welding torch adapted to be utilized in a welding operation to establish a welding arc between the welding torch and a workpiece. The welding torch assemblies may also include a temperature sensing system integral with the welding torch and adapted to sense a temperature of the workpiece.