A computerized method is provided for selecting a direction of formation of a slag puddle on a workpiece during processing of the workpiece by a thermal processing torch. The method comprises causing the torch to emit a thermal arc to gouge the workpiece at a first location without piercing through the workpiece. The method also includes translating the torch from the first location to a second location along a first direction on the workpiece while the torch is gouging the workpiece, the first direction substantially along the selected direction of slag puddle formation. The gouging and translating cause formation of a trench in a surface of the workpiece in the first direction. The method further includes causing the thermal arc emitted by the torch to pierce through the workpiece at the second location, which causes the formation of the slag puddle along the selected direction as guided by the trench.

Various welding systems that provide communication over auxiliary or weld power lines are provided. The disclosed embodiments may include a multi-process welding power supply that is communicatively coupled to a pendant via an auxiliary conduit that facilitates the exchange of data and power between components of the welding system. In some embodiments, the pendant may also include auxiliary outlets that allow an operator to power auxiliary devices at the weld location. The disclosed embodiments further include a pendant with a wire spool and wire feeder drive circuitry that is configured to activate spooling during MIG welding. Embodiments are provided that also allow for bidirectional data communication over a power line in networked welding systems.

A method and apparatus are provided for late-customization of a valve body having an initial valve body configuration having a first end connection and a second end connection. The method includes receiving a selection of (i) a generic valve body, (ii) a first end connection, and (iii) a second end connection. The method further includes adjoining the first and second end connections to the valve body using an iterative welding process. The apparatus is configured to receive a generic valve body having an initial end configuration and to receive a different end configuration. Ends are connected to the valve body subject to an initial bias and a comparison between actual results and predicted results, and first end connection is iteratively welded.

A welding system includes an engine-driven welder generator that produces welding power. A welding torch receives the welding power and applies it to a stick electrode to initiate and maintain a welding arc. A parameter of the welding power, such as voltage, is monitored, such as to determine whether spikes occur during a short time after arc initiation. Based upon the monitored parameter, the engine speed is controlled. The engine speed may be increased or maintained at an elevated level if the monitored parameter indicates that particular types of electrode are being used, such as XX10 or cellulose electrodes.

A welding wire feeding device includes a base, a fixing post, a pressing member, a motor, and a conveying mechanism. The pressing member is pivotally connected with a driven wheel. A tension spring is provided between the fixing post and the pressing member. A shaft portion of the motor is pivotally connected with a driving wheel. The conveying mechanism is coupled to the base and has an air hole. The base is formed with a first passage and a second passage connected with a gas cylinder. The length of the conveying tube of the conveying mechanism can be adjusted by pressing. A wire is sandwiched between the driving wheel and the driven wheel through the tension spring. The motor drives the driving wheel to rotate the driven wheel so as to continuously convey the wire; meanwhile, the inert gas can be sent out through the second passage and the conveying mechanism to prevent a workpiece from being oxidized.

This link actuation device includes: a proximal end side link hub; a distal end side link hub; and three or more link mechanisms which each couple the distal end side link hub to the proximal end side link hub. Each link mechanism includes: proximal side and distal side end link members, and an intermediate link member. The link mechanism is provided with an actuator which arbitrarily changes the posture of the distal end side link hub relative to the proximal end side link hub. A workpiece is disposed on the proximal end side link hub, and an end effector is disposed in the distal end side link hub so as to face inside of arrangement of the link hubs and perform work onto the workpiece.

This link actuation device includes: a proximal end side link hub; a distal end side link hub; and three or more link mechanisms which each couple the distal end side link hub to the proximal end side link hub. Each link mechanism includes: proximal side and distal side end link members, and an intermediate link member. The link mechanism is provided with an actuator which arbitrarily changes the posture of the distal end side link hub relative to the proximal end side link hub. A workpiece is disposed on the proximal end side link hub, and an end effector is disposed in the distal end side link hub so as to face inside of arrangement of the link hubs and perform work onto the workpiece.

A method and system to weld or join workpieces employing a high intensity energy source to create a weld puddle and at least one resistive filler wire which is heated to at or near its melting temperature and deposited into the weld puddle.

A system and method for replaceable machine-mounted male input power connections includes a power connection unit that is at least partially arranged within a housing and configured to transfer power received from a power source to drive a welding process. The power connection unit includes an input configured to receive power from the power source, an output configured to deliver the power received at the input to drive the welding process, and a bus system, configured to connect the input and the output. The power connection unit also includes a male connector having a conductive post extending to a threaded cylindrical shaft. The male conductor forms at least a portion of the input or the output and extends from the housing through a coupling assembly. The coupling assembly includes a correspondingly threaded portion configured to engage the threaded cylindrical shaft of the male connector to the bus system.

A handling apparatus for performing a TIG weld comprises a main body for holding a filler rod; a feeding device attached to the main body and configured to advance the filler rod during welding; a control unit configured to act on the feeding device and to regulate the speed of the filler rod.