Reversible contact tips and welding assemblies for reversible contact tips are disclosed. An example welding contact tip includes a first axial end portion having a welding wire outlet of an inner bore of the welding contact tip, a threaded middle portion adjacent the first axial end portion, wherein the threaded middle portion comprises external threads configured to mate with internal threads of a gas diffuser of a welding torch, and a second axial end portion adjacent the threaded middle portion.

An apparatus may include an input circuit to receive an AC input voltage having a first magnitude within a range of AC input voltages, and generate a first DC voltage; a boost converter to receive the first DC voltage and output a second DC voltage having a fixed magnitude that is not dependent upon the first magnitude of the AC input voltage; an output circuit to receive the second DC voltage and convert the second DC voltage into welding type power; a control DC-DC converter to receive the first DC voltage and output a control power signal as a third DC voltage; a boost converter control component to receive the control power signal and generate a control signal to control operation of the boost converter; and an auxiliary AC power source to receive the second DC voltage output by the boost converter and to generate an AC auxiliary output voltage.

On an inner peripheral surface defining a through hole of a first rotator, provided is a positioning member for bringing the center axis of a contact tip, housed in the through hole, into alignment with a rotational axis, or making the former axis proximate to the latter axis, by coming into contact with an outer peripheral surface of the contact tip.

On an inner peripheral surface defining a through hole of a first rotator, provided is a positioning member for bringing the center axis of a contact tip, housed in the through hole, into alignment with a rotational axis, or making the former axis proximate to the latter axis, by coming into contact with an outer peripheral surface of the contact tip.

When welding with a consumable wire electrode, current contacting occurs when the electrode wire passes by a readily electrically conductive contact element. In order to improve the current contacting and reduce the wear of the contact element in particular, the invention proposes subjecting contact elements to a cold treatment prior to using same. The cold treatment has a cooling phase during which the temperature of the contact element is reduced to a lower target temperature, a subsequent holding phase in which the contact element is substantially held at the target temperature, and a final heating phase, in which the contact element is brought to an upper target temperature. The use of contact elements treated using the method according to the invention leads to a substantial increase of the wear resistance compared to untreated contact elements.

A welding power source is configured to supply a welding current to a wire as a consumable electrode. The welding power source includes a controller configured to change the welding current based on a position of a distal end of the wire a distance from which to a surface of a base metal varies periodically, in a case where the distal end of the wire is fed toward the base metal with periodical switching between a forward feeding period and a reverse feeding period.

An electric arc welding system for depositing weld metal along a groove between two edges of a metal workpiece where the system contains a first power supply and a second power supply, each providing a welding waveform to respective welding electrodes. The positive output terminals of both power supplies are coupled to the same contact tip and the negative output terminal of one of the power supplies is not coupled to the workpiece.

Systems and methods are disclosed for automatically activating or deactivating a gouging torch. In particular, the disclosed systems and methods activate and/or deactivate a gouging torch based on a valve operation selection. For example, for welding power supplies and/or welding wire feeders configured to operate both wire welding processes as well as gouging, a valve can be integrated with a gouging torch, which can be adjusted to allow or arrest the flow of compressed air to the gouging torch. In response, the welding power source and/or welding wire feeder automatically changes one or more output characteristics, to switch between a wire welding process and a gouging process without requiring the operator to interact with either the welding power source or welding wire feeder.

Systems and methods for an adjustable user interface for a wire feeder are provided. In some examples, welding power supplies, welding accessories, and/or welding wire feeders and welding wire feeder systems are equipped with one or more user interfaces adaptable to change position, orientation, or location, relative to a housing or support on which the user interface is secured. The adaptable user interfaces may be secured to a mount (e.g., an enclosure, a case, a surface, etc.) via one or more fasteners (e.g., screws, bolts, magnets, straps, snap-fit, detents, pins, etc.). For example, the fasteners may create a non-permanent joint between the user interface and the mount, such that the position, orientation, or location user interface may be adapted for a desired application.

In a consumable electrode-type arc welding in which pulse welding and short-circuit welding are alternately repeated, a welding current is controlled such that a welding current immediately before shifting from the pulse welding to the short-circuit welding is lower than a base current in a pulse.