A heat input control method for a welding system includes the step of receiving data encoding a desired heat input range having heat input values included between an upper limit and a lower limit. The method also includes the step of receiving data encoding a desired change to a level of a first weld variable of a set of weld variables. Further, the method includes determining a change to a level of a second weld variable of the set of weld variables. The determined change to the level of the second weld variable is suitable to maintain a heat input of a welding operation within the desired heat input range.

For producing a welded ring, a band having a length corresponding to the circumference of the ring is bent to form a ring and its two ends are welded together. The band ends to be welded together have an offset in the circumferential direction of the ring, the offset lying in the plane of the band. The welding is performed form both lateral edges of the ring from the outside up to the offset. This avoids an overlapping weld of a welding quality that is different at the centre of the ring from that at the edges.

A hardfacing metal composition and method of restoring worn work string tubing by application of a hardfacing metal to the worn regions of the work string tubing.

A hardfacing metal composition and method of restoring worn work string tubing by application of a hardfacing metal to the worn regions of the work string tubing.

A hardfacing metal composition and method of restoring worn work string tubing by application of a hardfacing metal to the worn regions of the work string tubing.

A Ni-based alloy wire for submerged arc welding according to an aspect of the present invention includes, as a chemical composition, by mass %, C: 0.001% to 0.060%, Si: 0.01% to 3.00%, Mn: 0.01% to 6.00%, Mo: 15.0% to 25.0%, W: 2.5% to 10.0%, Ta: 0.002% to 0.100%, Ni: 65.0% to 82.4%, Al: 0% to 2.00%, Ti: 0% to 2.00%, Cu: 0% to 1.0%, P: 0% to 0.0200%, S: 0% to 0.0200%, N: 0% to 0.1000%, 0: 0% to 0.0100%, Fe: 0% to 10.0000%, Co: 0% to 0.1000%, Cr: 0% to 1.0000%, V: 0% to 0.1000%, Nb: 0% to 0.1000%, B: 0% to 0.0100%, Bi: 0% to 0.0100%, Ca: 0% to 0.0200%, REM: 0% to 0.0300%, Zr: 0% to 0.1000%, and a remainder: impurities; in which a value X is 0.010% to 0.180%.

Systems and methods for low-manganese welding alloys are disclosed. An example arc welding consumable may comprise: less than 0.4 wt % manganese; strengthening agents selected from the group consisting of nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron; and grain control agents selected from the group consisting of niobium, tantalum, titanium, zirconium, and boron. The grain control agents may comprise greater than 0.06 wt % and less than 0.6 wt % of the welding consumable. The resulting weld deposit may comprise a tensile strength greater than or equal to 70 ksi, a yield strength greater than or equal to 58 ksi, a ductility (as measured by percent elongation) of at least 22%, and a Charpy V-notch toughness greater than or equal to 20 ft-lbs at 20 F. The welding consumable may provide a manganese fume generation rate less than 0.01 grams per minute during the arc welding operation.

Systems and methods for low-manganese welding alloys are disclosed. An example arc welding consumable may comprise: less than 0.4 wt % manganese; strengthening agents selected from the group consisting of nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron; and grain control agents selected from the group consisting of niobium, tantalum, titanium, zirconium, and boron. The grain control agents may comprise greater than 0.06 wt % and less than 0.6 wt % of the welding consumable. The resulting weld deposit may comprise a tensile strength greater than or equal to 70 ksi, a yield strength greater than or equal to 58 ksi, a ductility (as measured by percent elongation) of at least 22%, and a Charpy V-notch toughness greater than or equal to 20 ft-lbs at 20 F. The welding consumable may provide a manganese fume generation rate less than 0.01 grams per minute during the arc welding operation.

A submerged arc welding process using welding wire containing, based on the total mass of the welding wire, Ni: 50% or more by mass, Cr: 14.5% to 16.5% by mass, Mo: 15.0% to 17.0% by mass, W: 3.0% to 4.5% by mass, Fe: 4.0% to 7.0% by mass, and C, Si, Mn, P, S, Cu, V, Co, and Al: a predetermined amount or less, and a bonded flux containing, based on the total mass of the bonded flux, Al.sub.2O.sub.3: 35% to 55% by mass, SiO.sub.2: 5% to 25% by mass, CaO: 2% to 10% by mass, CaF.sub.2: 25% to 45% by mass, and Na.sub.2O: 2% to 4% by mass.

A submerged arc welding process using welding wire containing, based on the total mass of the welding wire, Ni: 50% or more by mass, Cr: 14.5% to 16.5% by mass, Mo: 15.0% to 17.0% by mass, W: 3.0% to 4.5% by mass, Fe: 4.0% to 7.0% by mass, and C, Si, Mn, P, S, Cu, V, Co, and Al: a predetermined amount or less, and a bonded flux containing, based on the total mass of the bonded flux, Al.sub.2O.sub.3: 35% to 55% by mass, SiO.sub.2: 5% to 25% by mass, CaO: 2% to 10% by mass, CaF.sub.2: 25% to 45% by mass, and Na.sub.2O: 2% to 4% by mass.