Resistance spot rivet welding systems, subsystems, and methods of use thereof are provided.

A method for welding a welded part to a component is carried out as arc ignition welding by use of direct current, having a bias current phase in which an arc is formed between the negatively polarized welded part and the component, and a subsequent main current phase for melting material to the joint. The welded part: a) is a galvanized sphere made of C10C having a roundness G500, wherein the size of any zinc inclusions under the surface of the sphere equals 10 micrometers at maximum, orb) is formed by welding a galvanized sphere made of C10C having a roundness G500, wherein the size of any zinc inclusions under the surface of the sphere equals 10 micrometers at maximum, to a connection element.

A welding gun for welding a welding stud to a substrate in a welding direction is provided, comprising a holding device for holding the welding stud during a welding operation, wherein the welding stud has a contact surface which is intended to contact the substrate before and/or during the welding operation, further comprising a stud lifting device for conveying the holding device against the welding direction to an immersing start position, further comprising a stud immersing device for conveying the holding device from the immersing start position in the welding direction, further comprising a bearing element having a bearing surface for supporting the welding gun on the substrate, and further comprising a device for automatically adapting the immersing start position relative to the bearing surface in the welding direction.

A refractory anchor including an elongated mounting pin having a first end and a second end opposite to the first end seen in the longitudinal direction of the elongated mounting pin, wherein the first end of the elongated mounting pin is weldable to an object, the refractory anchor further includes two anchor fins of which each has a first anchor fin section having a first side and an opposing second side located at a distance of the elongated mounting pin with respect to the first side, wherein the first side is connected to the elongated mounting pin.

A refractory anchor including an elongated mounting pin having a first end and a second end opposite to the first end seen in the longitudinal direction of the elongated mounting pin, wherein the first end of the elongated mounting pin is weldable to an object, the refractory anchor further includes two anchor fins of which each has a first anchor fin section having a first side and an opposing second side located at a distance of the elongated mounting pin with respect to the first side, wherein the first side is connected to the elongated mounting pin.

A refractory anchor including an elongated mounting pin of which one end is weldable to an object and a plate-like anchor fin connected to the elongated mounting pin. The refractory anchor(s) may be included in an assembly in which a number of refractory anchors are welded to an object, and also disclosed is a method for manufacturing the assembly.

A refractory anchor including an elongated mounting pin of which one end is weldable to an object and a plate-like anchor fin connected to the elongated mounting pin. The refractory anchor(s) may be included in an assembly in which a number of refractory anchors are welded to an object, and also disclosed is a method for manufacturing the assembly.

A method is provided for fastening a stud to a substrate having a surface layer, in which a recess is created in the substrate, the stud is connected to the substrate in the recess, and the recess around the stud is covered.

A welding device for welding a stud to a substrate along a welding axis in a welding direction, comprising an inert gas cover with a welding chamber and a holding device holding the stud within the welding chamber during welding, wherein the cover has an input channel, a distribution chamber, a multiplicity of first connecting channels and an inert gas inlet into the welding chamber, wherein an inert gas feed line can be connected to the input channel, the input channel opening into the distribution chamber, the first connecting channels opening into the distribution chamber at different distances from the input channel, the first connecting channels connecting the distribution chamber pneumatically to the inert gas outlet, and wherein a common cross-sectional area of the first connecting channels is all the greater, the greater the distance from the input channel at which the first connecting channels open into the distribution chamber.

A device and method for welding a welding stud to a base is provided. A welding current is applied to a welding stud between the welding stud and the base material, wherein a material of the welding stud and the base material is partially liquefied. The welding stud is then immersed into the solidifying material of the welding stud or the base material in order to create a bond between the welding stud and the base material.