A method for securing a wear resistant body to a steel base comprise locating a body of tungsten carbide on a surface of the steel base, surrounding the body of tungsten carbide with a weld pool and while the weld pool is hot, slowly cooling the weld pool so as to assist with adhesion of the weld pool to the body of tungsten carbide by the application of head from frictional contact with a rotary wire brush.

The modular pin spotting system described herein allows a common welding source to be utilized with both hand held pinspotters and fixed pinspotters. This allows the operator to choose the mode of operation for the welding source based on operator needs. In some aspects, the pin spotting system includes a mobile welding source, a ground handpiece, a handheld pinspotter apparatus, and a fixed pinspotter apparatus. The welding source is removably attachable to either of the hand held pinspotter apparatus and fixed pinspotter apparatus and configured to supply welding energy to the attached pinspotter apparatus. Each of the hand held and fixed pinspotter apparatus are configured to energize the mobile welding source to supply welding energy to a weld pin positioned against a sheet metal surface to affix the weld pin to the sheet metal surface through welding.

The modular pin spotting system described herein allows a common welding source to be utilized with both hand held pinspotters and fixed pinspotters. This allows the operator to choose the mode of operation for the welding source based on operator needs. In some aspects, the pin spotting system includes a mobile welding source, a ground handpiece, a handheld pinspotter apparatus, and a fixed pinspotter apparatus. The welding source is removably attachable to either of the hand held pinspotter apparatus and fixed pinspotter apparatus and configured to supply welding energy to the attached pinspotter apparatus. Each of the hand held and fixed pinspotter apparatus are configured to energize the mobile welding source to supply welding energy to a weld pin positioned against a sheet metal surface to affix the weld pin to the sheet metal surface through welding.

A welding device for welding a stud to a substrate along a welding axis in a welding direction, comprising an inert gas cover with an inert gas inlet arranged as a ring around the axis, with an inert gas outlet, and an opening facing the welding direction, the opening having transversely to the welding direction an opening diameter, wherein the inert gas inlet is at an inlet distance from the opening counter to the welding direction, wherein the inert gas outlet is at an outlet distance from the opening counter to the welding direction, and a holding device holding the stud within the cover during welding, the holding device having an outside diameter and a stud receptacle with an inside diameter, wherein the outlet distance is at least half of a difference between the opening diameter and the outside diameter or at least the same size as the inlet distance.

A welding device for welding a stud to a substrate along a welding axis in a welding direction, comprising an inert gas cover with an inert gas inlet arranged as a ring around the axis, with an inert gas outlet, and an opening facing the welding direction, the opening having transversely to the welding direction an opening diameter, wherein the inert gas inlet is at an inlet distance from the opening counter to the welding direction, wherein the inert gas outlet is at an outlet distance from the opening counter to the welding direction, and a holding device holding the stud within the cover during welding, the holding device having an outside diameter and a stud receptacle with an inside diameter, wherein the outlet distance is at least half of a difference between the opening diameter and the outside diameter or at least the same size as the inlet distance.

A welding element is operable for being connected to a workpiece using a welding method. The welding element comprises: a head and a shaft like anchor portion. The head includes a welding surface, a stop surface that is remote from the welding surface, and a plurality of pointed projections evenly and uniformly distributed over the entire welding surface. The shaft-like anchor portion extends along a longitudinal axis between a first end region and a second end region, with the first end region connected to the stop surface.

A welding element is operable for being connected to a workpiece using a welding method. The welding element comprises: a head and a shaft like anchor portion. The head includes a welding surface, a stop surface that is remote from the welding surface, and a plurality of pointed projections evenly and uniformly distributed over the entire welding surface. The shaft-like anchor portion extends along a longitudinal axis between a first end region and a second end region, with the first end region connected to the stop surface.

A method for joining by welding or gluing joining elements to components, with the following steps: preparation of a joining element, which comprises a first joining surface, and preparation of a component, which comprises a second joining surface; preparation of the first or second joining surface; and carrying out the joining process, in which the joining element is joined to the component; wherein the preparatory step comprises at least one of the following cleaning methods for cleaning the first or second joining surface: a TIG arc method, a plasma gas cleaning method, and a snow jet method.

A method for joining by welding or gluing joining elements to components, with the following steps: preparation of a joining element, which comprises a first joining surface, and preparation of a component, which comprises a second joining surface; preparation of the first or second joining surface; and carrying out the joining process, in which the joining element is joined to the component; wherein the preparatory step comprises at least one of the following cleaning methods for cleaning the first or second joining surface: a TIG arc method, a plasma gas cleaning method, and a snow jet method.

A method of welding a weld stud to a workpiece and of checking the strength of the welded joint includes the steps of providing a tool, a workpiece, and a weld stud, the weld stud including a shank and a polygonal shaped head; welding the weld stud onto the workpiece; applying the tool to the polygonal shaped head section of the stud; applying a predetermined test torque to the weld stud with the tool; and checking the welded joint for satisfactory acceptance of the test torque.