Second member 20 includes a material that is difficult to weld to first member 10. In first member 10, recess 11 is formed by press molding such that a lower surface of first member 10 opposite to second member 20 protrudes. Third member 30 is arc-welded toward at least a bottom of recess 11 via penetrating part 21 of second member 20. Second member 20 is compressed by flange 31 and first member 10 by solidification contraction of third member 30, and second member 20 is therefore fixed between flange 31 of third member 30 and first member 10.

Welding wire preheating systems and methods are disclosed. An example welding method includes: receiving a signal indicative of initiation of welding process; prior to initiating a welding arc based on the received signal, controlling voltage or current applied to a welding electrode to preheat the electrode to a temperature above an ambient temperature but below a melting point of the welding electrode; monitoring feedback voltage to determine a termination of preheating; and terminating preheating prior to initiating the welding arc in accordance with a welding protocol.

Welding wire preheating systems and methods are disclosed. An example welding method includes: receiving a signal indicative of initiation of welding process; prior to initiating a welding arc based on the received signal, controlling voltage or current applied to a welding electrode to preheat the electrode to a temperature above an ambient temperature but below a melting point of the welding electrode; monitoring feedback voltage to determine a termination of preheating; and terminating preheating prior to initiating the welding arc in accordance with a welding protocol.

A contact tip assembly with a preheating tip comprises a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch. The assembly also includes an electrode preheating circuit configured to provide preheating current through a portion of the welding-type electrode via a second contact tip of the welding torch, and a voltage sense circuit to monitor a voltage drop across the two contact tips, and the electrode preheating circuit adjusts at least one of the first current or the preheating current based on the voltage drop.

A contact tip assembly with a preheating tip comprises a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch. The assembly also includes an electrode preheating circuit configured to provide preheating current through a portion of the welding-type electrode via a second contact tip of the welding torch, and a voltage sense circuit to monitor a voltage drop across the two contact tips, and the electrode preheating circuit adjusts at least one of the first current or the preheating current based on the voltage drop.

The disclosed technology generally relates to welding, and more particularly to welding multi-layered structures. In an aspect, a method of welding multi-layered metallic workpieces comprises providing a pair of multi-layered workpieces. Each of the workpieces has a base layer and an cladding layer, where the cladding layer comprises a corrosion resistant element adapted to suppress corrosion in a ferrous alloy. The method additionally comprises forming a root pass weld bead to join cladding layers of the workpieces using a first filler wire comprising the corrosion resistant element and focusing a first laser beam on the cladding layers. The method additionally comprises forming one or more weld beads to join base layers of the workpieces by resistively heating a second filler wire and directing a second laser beam over the root pass weld bead. The method is such that a concentration of the corrosion-resistant element in the one or more weld beads is less than 50% of a concentration of the corrosion-resistant element in the root pass weld bead.

According to some embodiments, a device for reducing magnetic force along a section of piping comprises a first end member comprising an opening, a second end member comprising an opening, at least one connecting member extending between the first end member and the second end member, the at least one connecting member secured to both the first and second end members, wherein the at least one connecting member defines a passageway that generally aligns with the openings of the first and second end members, and wherein the passageway and the central openings of the first and second members are sized and otherwise configured to accommodate a pipe section. The device further includes a coil configured to conduct electrical current.

The present disclosure is directed to systems and methods for pretreating a wire that is used in a welding operation. Using embodiments of the systems and methods disclosed herein, one may remove hydrogen and/or other contaminants from a wire by passing the wire through a pre-treatment chamber, preferably one that isolates the gas discharged from the pre-treatment chamber from the shielding gas utilized in the welding operation; treating the wire within the pre-treatment chamber to release hydrogen and/or other contaminants; and creating a turbulent flow of gas through the pre-treatment chamber. By creating a turbulent flow of gas within the pre-treatment chamber, the transportation of the released hydrogen and/or other contaminants away from the wire may be improved, thereby preventing released contaminants from being reintroduced to the wire or otherwise transported into a weld.

The present disclosure is directed to systems and methods for pretreating a wire that is used in a welding operation. Using embodiments of the systems and methods disclosed herein, one may remove hydrogen and/or other contaminants from a wire by passing the wire through a pre-treatment chamber, preferably one that isolates the gas discharged from the pre-treatment chamber from the shielding gas utilized in the welding operation; treating the wire within the pre-treatment chamber to release hydrogen and/or other contaminants; and creating a turbulent flow of gas through the pre-treatment chamber. By creating a turbulent flow of gas within the pre-treatment chamber, the transportation of the released hydrogen and/or other contaminants away from the wire may be improved, thereby preventing released contaminants from being reintroduced to the wire or otherwise transported into a weld.

Welded assemblies and related methods of making the welded assemblies include a first component of a first metal material, a second component of a second metal material that is different from the first metal material, and a transition material including one or more of a high entropy alloy, a pure element, and an alloy nthat is not a high entropy alloy, and that is arranged between and contacting the first component and the second component. An ultrasonic weld joins the transition material to the first component, and a fusion weld joins the first component to the second component. The fusion weld contact the first component, the second component, and the transition material. The amount or level of one or more of galvanic corrosion, intermetallic compounds, and solidification cracking in the fusion weld is less than if the first component was fusion welded directly to the second component.