Embodiments are directed to methods, systems, and apparatuses, for providing fittings capable of being orbitally welded. A system may include measuring components configured to measure a tubing thickness and measure a fitting thickness. The system may also include a processor configured to determine a difference in thickness between the measured tubing thickness and the measured fitting thickness and, based on the determined difference in thickness, determine an amount of fitting that is to be removed to reach a set, specified thickness that allows the fitting to be orbitally welded. The system may also include a facing tool configured to bevel and shape an end portion of the fitting according to the determined amount of fitting that is to be removed to reach the specified thickness and may include an orbital welder configured to orbitally weld the beveled end of the fitting to the tubing in a fusion socket weld.

A method for joining by welding a weld stud to a workpiece, with the following steps: providing a drawn arc welding device and a plasma gas cleaning device; providing a weld stud and providing a workpiece including a joining surface; cleaning the joining surface using a plasma gas cleaning method including the cleaning steps of: generating in the plasma gas generating device a non-transferred arc, generating with the non-transferred arc a plasma from a compressed gas, and directing the plasma onto the joining surface to remove contaminants thereon; and then, after the cleaning steps, joining the weld stud to the workpiece by drawn arc welding using the drawn arc welding device including forming of a transferred electric arc between the weld stud and the joining surface.

A method for joining by welding a weld stud to a workpiece, with the following steps: providing a drawn arc welding device and a plasma gas cleaning device; providing a weld stud and providing a workpiece including a joining surface; cleaning the joining surface using a plasma gas cleaning method including the cleaning steps of: generating in the plasma gas generating device a non-transferred arc, generating with the non-transferred arc a plasma from a compressed gas, and directing the plasma onto the joining surface to remove contaminants thereon; and then, after the cleaning steps, joining the weld stud to the workpiece by drawn arc welding using the drawn arc welding device including forming of a transferred electric arc between the weld stud and the joining surface.

An example welding torch includes: a first contact tip configured to conduct welding current to a consumable electrode; a second contact tip configured to conduct preheating current to the consumable electrode; a cooling assembly configured to transfer heat from at least the first contact tip to coolant and to conduct the welding current through the cooling assembly; wherein the first contact tip and the cooling assembly are removable from the welding torch as a single unit.

An example welding torch includes: a first contact tip configured to conduct welding current to a consumable electrode; a second contact tip configured to conduct preheating current to the consumable electrode; a cooling assembly configured to transfer heat from at least the first contact tip to coolant and to conduct the welding current through the cooling assembly; wherein the first contact tip and the cooling assembly are removable from the welding torch as a single unit.

The present invention relates to a preheating device for welding oil, gas, and geothermal wellheads of varying diameters and thicknesses which is applicable to the oil, gas, and geothermal industry. The preheating of head and coating pipes to be welded do not cool down quickly. The cooling speed reduction prevents structures or joints from being less susceptible to cracking by maintaining the necessary heat thus preventing the integrity of the joints from being exposed. The preheating of head and coating to be welded maintains a uniform and constant temperature avoiding temperature changes, thus making the structures or joints less susceptible to cracking by maintaining the necessary heat and preventing the integrity of the joints from being exposed.

The present invention relates to a preheating device for welding oil, gas, and geothermal wellheads of varying diameters and thicknesses which is applicable to the oil, gas, and geothermal industry. The preheating of head and coating pipes to be welded do not cool down quickly. The cooling speed reduction prevents structures or joints from being less susceptible to cracking by maintaining the necessary heat thus preventing the integrity of the joints from being exposed. The preheating of head and coating to be welded maintains a uniform and constant temperature avoiding temperature changes, thus making the structures or joints less susceptible to cracking by maintaining the necessary heat and preventing the integrity of the joints from being exposed.

Welding power supplies, wire feeders, and systems to measure a weld cable voltage drop are disclosed. Example welding-type power supplies include a power converter configured to convert input power to output welding-type power to a remote device via a weld cable; a reference conductor connected between the power supply and the remote device; a voltage monitor configured to determine a first voltage between the weld cable and the reference conductor while substantially zero current is being conducted through the reference conductor; and a receiver circuit configured to receive a second voltage between the weld cable and the reference conductor from the remote device.

Welding power supplies, wire feeders, and systems to measure a weld cable voltage drop are disclosed. Example welding-type power supplies include a power converter configured to convert input power to output welding-type power to a remote device via a weld cable; a reference conductor connected between the power supply and the remote device; a voltage monitor configured to determine a first voltage between the weld cable and the reference conductor while substantially zero current is being conducted through the reference conductor; and a receiver circuit configured to receive a second voltage between the weld cable and the reference conductor from the remote device.

In a method for scanning the surface of metallic workpieces, during scanning, a welding torch with a consumable welding wire is moved over and towards the workpiece surface, until contact of the welding wire with the workpiece is detected, and the welding wire is subsequently moved away from the workpiece. Before scanning, slag-removal is carried out to remove slag at the welding wire end, wherein the welding current is lowered to a minimum, and the welding wire is moved cyclically with a rapid recurrent forward/backward movement over a specified path length toward the workpiece, and by a smaller distance away from the workpiece, until a short circuit between the welding wire and the workpiece is detected, whereupon slag-removal is ended, and upon the detection of no short circuit, slag-removal is repeated, and upon the detection of several short circuits one after the other, slag-removal is ended.