The present invention concerns a joined connection and a joining method for welding torch components with a first metallic tubular segment and a second metallic tubular segment, which are joined to each other by plastic deformation via an interlocking connection. The problem which the invention proposes to solve is to indicate a joined connection as well as a joining method in which two metallic welding torch components can be joined without the use of thermal joining methods, yet with comparable quality. The problem is solved in that the interlocking is formed in at least two directions of the joining surface bordering one another.

The present invention concerns a joined connection and a joining method for welding torch components with a first metallic tubular segment and a second metallic tubular segment, which are joined to each other by plastic deformation via an interlocking connection. The problem which the invention proposes to solve is to indicate a joined connection as well as a joining method in which two metallic welding torch components can be joined without the use of thermal joining methods, yet with comparable quality. The problem is solved in that the interlocking is formed in at least two directions of the joining surface bordering one another.

A fume evacuation system is designed to remove smoke, fumes, and particulate from a metal-working or other application. The system may include a cart-type base unit or may be incorporated into a fixed or semi-fixed installation that uses suction to draw air (e.g., containing smoke, fumes, and particulate) away from the metal-working application. The fume evacuation system includes a hood that creates an arduous flow path and varying velocity profile, which cools and separates any particulate matter in the suctioned air. The arduous flow path may include multiple sharp turns created by an inner deflector component and an inlet tube. The inlet tube may further contain baffles to cool particulates from the suctioned air.

A fume evacuation system is designed to remove smoke, fumes, and particulate from a metal-working or other application. The system may include a cart-type base unit or may be incorporated into a fixed or semi-fixed installation that uses suction to draw air (e.g., containing smoke, fumes, and particulate) away from the metal-working application. The fume evacuation system includes a hood that creates an arduous flow path and varying velocity profile, which cools and separates any particulate matter in the suctioned air. The arduous flow path may include multiple sharp turns created by an inner deflector component and an inlet tube. The inlet tube may further contain baffles to cool particulates from the suctioned air.

An example welding cable connector system comprises: a male connector comprising a first conductive body for conveying welding power, a first sealed passageway disposed coaxially of the first conductive body for conveying shielding gas, and a first preassembled valve assembly coupled to threads within the first sealed passageway and configured to stop flow of the shielding gas when the male connector is not engaged; and a female connector comprising a second conductive body for conveying the welding power, a second sealed passageway disposed coaxially of the conductive body for conveying the shielding gas, and a second preassembled valve assembly coupled to threads within the second sealed passageway and configured to stop the flow of the shielding gas when the female connector is not engaged.

Embodiments of the present disclosure include a cable management system with a housing comprising a first shell and a second shell configured to couple together about welding system cabling such that a portion of the welding system cabling is contained by the housing. The first and second shells form openings at ends of the housing such that the welding system cabling is capable of extending through the openings and such that edges of the openings enclose a perimeter of the welding system cabling when the first and second shells are coupled together about the welding system cabling. A cradle receives a weld cable of the welding system cabling. A cable clamp engages the weld cable and cooperates with the cradle to restrict movement of the weld cable when the weld cable is disposed in the cradle and the cable clamp is engaged.

Systems are disclosed relating to a mobile device mounted to a welding helmet such that a wearer of the welding helmet can see a display of the mobile device when wearing the welding helmet. In some examples, the mobile device is mounted such that a camera of the mobile device is unobscured and positioned at approximately eye level, facing the same way the wearer's eyes are facing. In some examples, the simulated training environment may be presented to the user via the display screen of the mobile device, using images captured by the camera of the mobile device, when the mobile device is so mounted to the welding helmet.

An electric arc torch includes a torch base, and a cooling conduit having a conduit wall forming a central axial bore and having a plurality of longitudinal cooling channels spaced circumferentially around the bore. The cooling channels extend through the conduit wall from a first end portion to a second end portion of the conduit. The cooling channels include both a plurality of cooling liquid distribution channels and a plurality of cooling liquid return channels alternately arranged within the conduit wall. The conduit includes a circumferential cooling liquid manifold in fluid communication with each of the cooling liquid distribution channels, a circumferential return manifold in fluid communication with each of the cooling liquid return channels, and a circumferential recirculation manifold in fluid communication with each of the cooling liquid distribution and return channels such that the cooling liquid distribution and return channels are in fluid communication through the circumferential recirculation manifold.

A welding system includes a welding torch. The welding torch includes a sensor configured to detect a motion associated with the welding torch, a temperature associated with the welding torch, or some combination thereof. A display of the welding torch is activated, a determination is made that the welding torch has been involved in a high impact event, live welding using the welding torch is disabled, a software selection is made, or some combination thereof, based on the motion, the temperature, or some combination thereof.

A welding system includes a welding torch. The welding torch includes a sensor configured to detect a motion associated with the welding torch, a temperature associated with the welding torch, or some combination thereof. A display of the welding torch is activated, a determination is made that the welding torch has been involved in a high impact event, live welding using the welding torch is disabled, a software selection is made, or some combination thereof, based on the motion, the temperature, or some combination thereof.