To provide a method and apparatus for manufacturing a joined member that inhibit occurrence of cracks in a joined member even when the joined portion is quenched when members are welded together. The method includes placing the first member D and the second member E with a joint target portion Df and a joint target portion Ef being in contact with each other, welding the joint target portions by heating, subjecting the first member D after the welding to a process for inhibiting occurrence of cracks, and tempering a portion where the first and second members have been welded to each other by electromagnetic heating. The apparatus includes a first electrode 11 to contact with the first member D; a second electrode 12 to contact with the second member E; and an induction heating coil 23 for performing induction heating of a portion where a joint target portions Df and Ef have been contacted and joined to each other, and the induction heating coil 23 is placed between the two electrodes 11 and 12 when the induction heating is performed.

After obtaining a rectangular parallelepiped piece in which a first base metal, a weld zone and a second base metal are arranged so as to be aligned in the longitudinal direction from a joint steel member, a portion of the weld zone is cut to provide a slit-shaped notch portion in the piece. A first conductive member is arranged above a surface of the piece that includes an edge on one side of the notch portion in the longitudinal direction, a second conductive member is arranged above a surface of the piece that includes an edge on the other side of the notch portion in the longitudinal direction, and the first and second conductive members are fixed to the piece. A gap between the first conductive member and the second conductive member in the longitudinal direction is set to a predetermined space. The first conductive member and the second conductive member are electrically connected to an external power supply, respectively, and a bending load is applied to the piece in a direction such that the notch portion closes. The bending load is removed once contact between the first conductive member and the second conductive member is electrically ascertained, and thereafter a fatigue precrack is formed at a tip of the notch portion to obtain a CTOD test specimen.

After obtaining a rectangular parallelepiped piece in which a first base metal, a weld zone and a second base metal are arranged so as to be aligned in the longitudinal direction from a joint steel member, a portion of the weld zone is cut to provide a slit-shaped notch portion in the piece. A first conductive member is arranged above a surface of the piece that includes an edge on one side of the notch portion in the longitudinal direction, a second conductive member is arranged above a surface of the piece that includes an edge on the other side of the notch portion in the longitudinal direction, and the first and second conductive members are fixed to the piece. A gap between the first conductive member and the second conductive member in the longitudinal direction is set to a predetermined space. The first conductive member and the second conductive member are electrically connected to an external power supply, respectively, and a bending load is applied to the piece in a direction such that the notch portion closes. The bending load is removed once contact between the first conductive member and the second conductive member is electrically ascertained, and thereafter a fatigue precrack is formed at a tip of the notch portion to obtain a CTOD test specimen.

A method for manufacturing a joined article, the method including providing a first metal member E (ST1), providing a second metal member D, the second metal member D reaching a melting point before the first metal member E when the second metal member D is brought into contact with the first metal member E and an electric current is applied between the two metal members (ST2), preheating the first metal member E using a high-frequency induced electric current (ST3), applying pressure on the first metal member E and the second metal member D (ST4), applying an electric current between the first metal member E and the second metal member D at a timing at which a temperature of the first metal member E has reached a prescribed temperature TS4 due to the preheating (ST5), and joining the first and second metal members E and D through the application of pressure and the application of an electric current (ST4, ST5). Through the adoption of such a method, the present invention provides: a method for manufacturing a joined article in which joint length is adequate even when metals are joined together that are such that, for example, one reaches a melting point before the other during electric current joining; and a joining apparatus for joining such metal members together.

A welding apparatus for a controlled welding of steel cord ends. The welding apparatus allows for a controlled welding path from welding period over post-weld period to complete cool-down. In the welding apparatus a direct current source is controlled over time using a programmable controller. By sensing the voltage over the clamps of the welding apparatus and using this as a further input to the programmable controller, a constant power dissipation between the clamps can be achieved in the post-weld period. An associated method for making the weld where during the post-welding period the electric power dissipated between the clamps is held constant. The welds obtained by this procedure have a favourable metallographic structure in that the heat affected zone has more than 50% of pearlite and/or bainite over the total area of that zone.

A welding apparatus for a controlled welding of steel cord ends. The welding apparatus allows for a controlled welding path from welding period over post-weld period to complete cool-down. In the welding apparatus a direct current source is controlled over time using a programmable controller. By sensing the voltage over the clamps of the welding apparatus and using this as a further input to the programmable controller, a constant power dissipation between the clamps can be achieved in the post-weld period. An associated method for making the weld where during the post-welding period the electric power dissipated between the clamps is held constant. The welds obtained by this procedure have a favourable metallographic structure in that the heat affected zone has more than 50% of pearlite and/or bainite over the total area of that zone.

The invention proposes a method for cohesive joining to a cable end (1), in which method a welding tool element (30, 37, 41, 43, 45, 48, 53) is fitted on an open bundle end of individual cores (2, 15) of the cable end (1), welding energy is fed into the individual cores (2, 15), and the welding tool element (30, 37, 41, 43, 45, 48, 53) is removed from the bundle end. In the process, an engagement recess (7, 21) can be formed in the open bundle end, an engagement pin (6, 20, 31, 38, 42, 44, 46, 49, 54) of the welding tool element (30, 37, 41, 43, 45, 48, 53) can engage into the engagement recess (7, 21), and at least a portion of the welding energy can be fed via the engagement recess (7, 21). A configured cable comprising individual cores (2, 15) with a receiving sleeve (4, 16, 33) is also presented, wherein the receiving sleeve (4, 16, 33) has an inlet opening (9) for a bundle (3) of the individual cores (2, 15), the receiving sleeve (4, 16, 33) has an end piece (5, 18) which is widened in relation to the inlet opening (9), and there is, at least also in the widened end piece (5, 18), a cohesive connection between at least one subset of the individual cores (2, 15) with respect to one another and/or between at least a subset of the individual cores (2, 15) and the receiving sleeve (4, 16, 33).

The invention proposes a method for cohesive joining to a cable end (1), in which method a welding tool element (30, 37, 41, 43, 45, 48, 53) is fitted on an open bundle end of individual cores (2, 15) of the cable end (1), welding energy is fed into the individual cores (2, 15), and the welding tool element (30, 37, 41, 43, 45, 48, 53) is removed from the bundle end. In the process, an engagement recess (7, 21) can be formed in the open bundle end, an engagement pin (6, 20, 31, 38, 42, 44, 46, 49, 54) of the welding tool element (30, 37, 41, 43, 45, 48, 53) can engage into the engagement recess (7, 21), and at least a portion of the welding energy can be fed via the engagement recess (7, 21). A configured cable comprising individual cores (2, 15) with a receiving sleeve (4, 16, 33) is also presented, wherein the receiving sleeve (4, 16, 33) has an inlet opening (9) for a bundle (3) of the individual cores (2, 15), the receiving sleeve (4, 16, 33) has an end piece (5, 18) which is widened in relation to the inlet opening (9), and there is, at least also in the widened end piece (5, 18), a cohesive connection between at least one subset of the individual cores (2, 15) with respect to one another and/or between at least a subset of the individual cores (2, 15) and the receiving sleeve (4, 16, 33).

Provided is a joint component manufacturing method for reducing occurrence of burrs upon bonding between a first member having a hole and a second member having a shaft portion and firmly bonding both members. In the method for manufacturing a joint component 100, a hole-side weak press-fit portion 112 is formed at a hole 111 of a flat plate ring-shaped first member 110. Moreover, each of a shaft-side weak press-fit portion 122 and a shaft-side strong press-fit portion 124 is formed at a shaft portion 121 of a cylindrical second member 120. The hole-side weak press-fit portion 112 and the shaft-side weak press-fit portion 122 are defined by a first weak press-fit interference Lw1 formed thinner than a first strong press-fit interference Ls1. The shaft-side strong press-fit portion 124 is defined by a first strong press-fit interference Ls1 as the minimum necessary press-fit interference for electric resistance welding upon electric resistance welding between the hole 111 and the shaft portion 121.

Provided is a joint component manufacturing method for reducing occurrence of burrs upon bonding between a first member having a hole and a second member having a shaft portion and firmly bonding both members. In the method for manufacturing a joint component 100, a hole-side weak press-fit portion 112 is formed at a hole 111 of a flat plate ring-shaped first member 110. Moreover, each of a shaft-side weak press-fit portion 122 and a shaft-side strong press-fit portion 124 is formed at a shaft portion 121 of a cylindrical second member 120. The hole-side weak press-fit portion 112 and the shaft-side weak press-fit portion 122 are defined by a first weak press-fit interference Lw1 formed thinner than a first strong press-fit interference Ls1. The shaft-side strong press-fit portion 124 is defined by a first strong press-fit interference Ls1 as the minimum necessary press-fit interference for electric resistance welding upon electric resistance welding between the hole 111 and the shaft portion 121.