Patent classifications
B23K11/04
MOBILE FLASH BUTT WELDING METHOD FOR 136RE+SS HEAT-TREATED RAIL
The invention discloses a mobile flash butt welding method for 136RE+SS heat-treated rail, and particularly a mobile flash butt welding method for 136RE+SS heat-treated rail in the technical field of rail welding. The mobile flash butt welding method for 136RE+SS heat-treated rail in the invention includes a pre-flash stage, a flash stage, a boost stage, an upset stage and a forge stage, with a total heat input of 7.1 MJ-10.0 MJ, a total duration of 110 s-135 s and an upsetting distance of 12.8 mm-16.7 mm during the welding process. By adopting the method of the invention, mobile flash butt welding can be conducted for 136RE+SS heat-treated rail successfully, and the rail joint has less internal defects but stable welding quality, and can pass fatigue test, tensile test and slow bend test to meet the requirements. Besides, the rail joint can pass the drop weight test for 15 welds continuously, demonstrating better stability.
MOBILE FLASH BUTT WELDING METHOD FOR 136RE+SS HEAT-TREATED RAIL
The invention discloses a mobile flash butt welding method for 136RE+SS heat-treated rail, and particularly a mobile flash butt welding method for 136RE+SS heat-treated rail in the technical field of rail welding. The mobile flash butt welding method for 136RE+SS heat-treated rail in the invention includes a pre-flash stage, a flash stage, a boost stage, an upset stage and a forge stage, with a total heat input of 7.1 MJ-10.0 MJ, a total duration of 110 s-135 s and an upsetting distance of 12.8 mm-16.7 mm during the welding process. By adopting the method of the invention, mobile flash butt welding can be conducted for 136RE+SS heat-treated rail successfully, and the rail joint has less internal defects but stable welding quality, and can pass fatigue test, tensile test and slow bend test to meet the requirements. Besides, the rail joint can pass the drop weight test for 15 welds continuously, demonstrating better stability.
WELDING ASSEMBLY FOR WELDING TWO RAILS OF A TRACK
A welding assembly (1) for welding two rails (2) of a track includes two rail clamping units (5) movable towards one another in an assembly longitudinal direction (4). A power rail (10) provided for power transmission is configured as an assembly guide (3), extending in an assembly longitudinal direction (4), which is spaced from displacement drives (11) and connects both rail clamping units (5) to one another. The power rail (10) is equipped with a cooling device and displaceable in the assembly longitudinal direction (4) relative to the rail clamping unit (5) equipped with the power rail contacts (8).
Steel pipe
A steel pipe, consisting of, in terms of mass %: from 0.06% to 0.25% of C, 0.50% or less of Si, 1.00% to 1.80% of Mn, 0.030% or less of P, 0.020% or less of S, 0.08% or less of Al, 0.008% or less of N, 0.080% or less of Nb, and a remainder consisting of Fe and unavoidable impurities, wherein a compressive residual stress at an outer surface measured by an X-ray method is 250 MPa or more, and a compressive residual stress at a position at a depth of 1 mm from the outer surface measured by the X-ray method is 70% or more of the compressive residual stress at the outer surface measured by the X-ray method.
Machine for flash-butt welding of rails
Application of the machine for flash-butt welding of rails with one rod, which connects two tong-type clamping devices is widening greatly the functional capabilities at its service, both in welding of separate rails and also in repair of rail tracks under the field conditions and in hard-to-reach places such as railway switches and frogs, the underground tracks, rails, which are laid side by side at a close distance, etc., not changing the optimum process and quality of the welded joints.
HEAT TREATMENT AND STRESS RELIEF FOR SOLID-STATE WELDED NICKEL ALLOYS
A joining method includes performing a first heat treatment step on a first superalloy workpiece and a second superalloy workpiece wherein at least one of the first and second superalloy workpieces include a gamma matrix phase and a gamma-prime precipitate phase. The first and second superalloy workpieces are joined using a solid state joining process, subjected to a post-weld stress relief operation and a final aging heat treatment.
Device and method for producing at least partially closed profiles or tubular components from metal sheet
The invention relates to a device and method for producing at least partially closed profiles from metal sheet, having a first tool part, a second tool part, and at least one supporting core. The insertion movement of the supporting core between the bending jaws is limited by a stop and, in its insertion position limited by the stop, protrudes with respect to the bending jaws in the direction of the die, in that the supporting core is arranged on a carrier that is movable relative to the die, and in that the bending jaws are assigned at least one displacement element connected rigidly thereto, the displacement element coming into contact with the carrier when the bent metal sheet portion engages around the supporting core.
Stud welding gun and magazine
A tool configured to dispense consumables, such as a plurality of stackable weld clips. The tool may receive the insertion of a magazine, which may include the weld clips, a pusher, and a retention pin positioned on a cartridge skewer. The magazine may be inserted into a magazine holder assembly to provide a magazine assembly. The magazine holder assembly may include one or more movable and stationary racks that engage the pusher. The rearward lateral displacement of a spindle may displace the movable rack and electrode arms, while opening retention arms. The electrode arms, which may include clip back-up arms, may be positioned to provide a clamping force on a weld clip that is being dispensed. The forward displacement of the spindle may displace the clamped welding clip with the electrode arms, pivotally open a pawl mechanism, move the retention arms to a closed position, are result in the indexing of weld clips in the magazine assembly.
Magnetically impelled arc butt welding method having magnet arrangement for welding components having complex curvatures
A magnet arrangement for a magnetically impelled arc butt welding system, wherein the system is used to weld an airfoil to a platform of a gas turbine. The magnet arrangement includes a first plurality of magnets wherein the magnets are located adjacent a first curved airfoil surface and arranged in a first curved shape corresponding to a shape of the first curved airfoil surface. The magnet arrangement also includes a second plurality of magnets wherein the magnets are located adjacent a second curved airfoil surface and arranged in a second curved shape corresponding to a shape of the second curved airfoil surface such that the first plurality of magnets has a different curvature than the second plurality of magnets. The first and second plurality of magnets guide an electric arc of the system along mating surfaces to heat the mating surfaces to enable the airfoil and platform to be forged together.
Copper and steel composite pipe, manufacturing method, application and welded structure body
A novel copper and steel composite pipe, a manufacturing method, application and a welded structure body is described herein. The novel copper and steel composite pipe includes a copper pipe and a steel pipe. The steel pipe includes a first end, a second end and a middle part. The copper pipe includes a first end and a second end. The length of the copper pipe is less than that of the steel pipe. The copper pipe and the steel pipe are sleeved. The distance from an end surface of the first end of the copper pipe to an end surface of the first end of the steel pipe is less than 10 mm. The second end of the copper pipe is positioned at the middle part of the steel pipe, and the copper pipe and the steel pipe are welded and connected in a way of melting base materials.