The present invention includes a reference parallel line creation step of creating a pair of parallel lines that are respectively in contact with outer edges of a workpiece cross-section without traversing the workpiece cross-section and that are located on an extension plane of the workpiece cross-section, a first determination step of comparing a width between the pair of parallel lines that have been created in the reference parallel line creation step with a maximum separation threshold of the welding electrodes, and determining whether the maximum separation threshold is larger than the width between the parallel lines, and a pull-out direction determination step of determining a direction of the parallel lines as a pull-out direction, in a case where the maximum separation threshold is larger than the width between the parallel lines in the first determination step.

A system for manufacturing a part, the system comprising a power source, a rectifier, an electrical conduit, and a framework. The power source is configured to generate a high frequency, high current electrical signal. The rectifier is configured to convert the electrical signal to a direct current electrical signal. The electrical conduit is configured to carry the electrical signal. The framework is formed of electrically resistive metal having a relatively high melting point and is connected to the electrical conduit and at least partially encased in a powdered metal having a melting point lower than the melting point of the framework so that transmission of the electrical signal through the framework transitions at least some of the powdered metal into its molten state so that at least some of the molten metal cooled into its solidified state forms at least a portion of the part.

A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding. The test welding is performed under each of two or more welding conditions. In the actual welding, preliminary current passage is performed by constant current control in the same current pattern as in the preliminary current passage of the test welding, an electrical property between the electrodes in the preliminary current passage in the actual welding and an electrical property between the electrodes stored in the preliminary current passage in the test welding are compared for each welding condition to set a target in main current passage in the actual welding, and thereafter adaptive control welding is performed to control a current passage amount as the main current passage.

This joint component is a joint component including a first steel member, a second steel member, and a spot-welded portion that joins the first steel member and the second steel member, in which the first steel member includes a steel sheet substrate having a predetermined chemical composition and a coating that is formed on a surface of the steel sheet substrate, contains Al and Fe, and has a thickness of 25 μm or more, in a cross section in a thickness direction of the first steel member and the second steel member including the spot-welded portion, a filled metal containing Al and Fe is present in a gap between the first steel member and the second steel member in a periphery of the spot-welded portion, in the cross section, the filled metal has a cross-sectional area of 3.0×10.sup.4 μm.sup.2 or more, and has a filling ratio of 80% or more in the gap in a range of 100 μm from an end portion of a corona bond formed in the periphery of the spot-welded portion, and includes a first region and a second region.

This joint component is a joint component including a first steel member, a second steel member, and a spot-welded portion that joins the first steel member and the second steel member, in which the first steel member includes a steel sheet substrate having a predetermined chemical composition and a coating that is formed on a surface of the steel sheet substrate, contains Al and Fe, and has a thickness of 25 μm or more, in a cross section in a thickness direction of the first steel member and the second steel member including the spot-welded portion, a filled metal containing Al and Fe is present in a gap between the first steel member and the second steel member in a periphery of the spot-welded portion, in the cross section, the filled metal has a cross-sectional area of 3.0×10.sup.4 μm.sup.2 or more, and has a filling ratio of 80% or more in the gap in a range of 100 μm from an end portion of a corona bond formed in the periphery of the spot-welded portion, and includes a first region and a second region.

The present invention relates micro resistance welding apparatus and to a method of welding. In particular, the present invention relates to small scale or micro welding apparatus and to a method of micro resistance welding using a controlled sequence of current, voltage and/or power signal profile for an electric arc. The invention provides a welding apparatus comprising: a controller supplying a controlled drive current to a weld head circuit in which the controller supplies said controlled drive current in dependence upon electrical feedback from the weld head circuit and in which the controlled drive current is defined by a sequence of segments and for each segment the welding apparatus operates in a mode defined by setting one of a predetermined current target, a predetermined voltage target or a predetermined power target; and at least two of the segments are operated in a different mode from one another. The invention also provide a method of operating such an apparatus.

A method for producing a resistance-welded member made of three or more sheets including a plated steel sheet includes: a main energizing by performing energization with a first current value while compressing the steel sheet with a first compressive force to form a nugget; a subsequent energizing by performing, after the main energizing, energization such that the current value gradually decreases from the first current value while compressing with a second compressive force greater than the first compressive force; and holding an electrode while maintaining the second compressive force after the subsequent energizing. The second compressive force and a total sheet thickness, compression rise delay time, and a downslope time and an electrode holding time satisfy respective predetermined conditions.

The switch device includes a control switch that turns on/off an electrical connection between an apparatus and the power supply, a condition judging circuit that judges conditions of driving the control switch, an electric wave reception circuit that receives an electric wave, and a power supply circuit that generates power from the electric wave received by the electric wave reception circuit. An electric wave transmission device that transmits an electric wave for making the switch device operate is arranged in a space, whereby the electric wave can be received by the electric wave reception device in the specific space. The switch device controls the control switch to be turned off/on when the electric wave is received. Alternatively, when the electric wave is not received, the switch device turns on/off the control switch.

A method for producing a resistance-welded member made of three or more sheets including a plated steel sheet that includes: a first energizing with a first current value while compressing the steel sheets with a first compressive force to form a nugget; a subsequent energizing of, after the first energizing, energizing with a second current value smaller than the first current value while compressing the steel sheets with a second compressive force greater than the first compressive force; and holding an electrode by maintaining the second compressive force after the subsequent energization. The second compressive force and a total sheet thickness, the first current value and the second current value, and a subsequent energization time and an electrode holding time satisfy predetermined conditions respectively.

An inline-bypass switch system includes: a first inline-bypass switch appliance having a first bypass component, a second bypass component, a first switch coupled to the first bypass component and the second bypass component, and a first controller; and a second inline-bypass switch appliance having a third bypass component, a fourth bypass component, a second switch coupled to the third bypass component and the fourth bypass component, and a second controller; wherein the first controller in the first inline-bypass switch appliance is configured to provide one or more state signals that is associated with a state of the first inline-bypass switch appliance; and wherein the second controller in the second inline-bypass switch appliance is configured to control the second bypass component based at least in part on the one or more state signals.