A welded joint manufacturing method includes: abutting a first electrode against a first steel sheet of a welded joint at a site A, which is a location at an outer side of a nugget in a sheet-plane direction in a plane running parallel to the first steel sheet; abutting a second electrode against a second steel sheet at a site B, which is a location at an outer side of the nugget in a sheet-plane direction in a plane running parallel to the first steel sheet of the welded joint, and positioned on an opposite side of the nugget from the site A; and passing a current through the welded joint between the first electrode and the second electrode.

A welded joint manufacturing method includes: abutting a first electrode against a first steel sheet of a welded joint at a site A, which is a location at an outer side of a nugget in a sheet-plane direction in a plane running parallel to the first steel sheet; abutting a second electrode against a second steel sheet at a site B, which is a location at an outer side of the nugget in a sheet-plane direction in a plane running parallel to the first steel sheet of the welded joint, and positioned on an opposite side of the nugget from the site A; and passing a current through the welded joint between the first electrode and the second electrode.

A chip scattering prevention cover (1) is attached to a head portion (6b) of a rotary cutter (6). The cover (1) includes an annular portion (1a) configured to be detachably fitted over an outer peripheral edge of the head portion (6b), and a plate portion (1b) extending inwardly of the annular portion (1a) from an inner circumference portion of the annular portion (1a). The plate portion (1b) is configured to cover a region of a cutout gap (6e) of the rotary cutter (6) corresponding to the head portion (6b) with the annular portion (1a) being fitted over the head portion (6b). The annular portion (1a) and the plate portion (1b) are flush with a surface of the head portion (6b) when the annular portion (1a) is fitted over the head portion (6b).

This spot welding method for an aluminum material comprises: a processing step in which, in a plan view, a circular emboss expanded in a direction of superposition on a second aluminum plate side is formed at a position-to-be-welded of a first aluminum plate; an arrangement step in which positions-to-be-welded are superimposed while the expansion side of the emboss faces the second aluminum plate, and the positions-to-be-welded are arranged between a pair of electrodes; a pressing step in which the superimposed aluminum plates are pinched between the electrodes, and a central side excluding a peripheral edge of the emboss is pressed; and an electrification step of performing pressing and electrification. An electrode having a tip diameter larger than the diameter of a root part of the expansion part of the emboss is used.

A method of manufacturing a joining apparatus includes: providing a first metal member including an opening and a joint structure; providing a second metal member including an outer circumferential wall capable of contacting an inner circumferential wall that surrounds the opening and a joined structure, to which the joint structure is joined; causing the first metal member and the second metal member to move relative to each other, bringing one of a first joining section, which is configured by the inner circumferential wall and the outer circumferential wall, and a second joining section, which is configured by the joint structure and the joined structure, into contact, and separating the other joining section; starting energization between the first and the second metal members; bringing components of the other joining section into contact with each other; and joining the first and second joining sections by the relative movement and the energization.

A resistance welding device is configured for use in combination with a resistance welder having a translating welding electrode. A first arm of the welding device is in a translating rotational engagement with a second arm thereof. The first arm of the device is engageable to a translating electrode from the resistance welder. Translation of the welding electrode of the resistance welder moves first and second electrodes to contact metal therebetween and spot weld the metal.

A bonding probe is used for bonding a cover sheet to a core to form or repair a dual wall structure. The bonding probe includes a body, an attachment end at a distal end of the body, a head at an opposite end of the body, a tip extending from the head, and a cooling passageway. The attachment end couples the body to a resistance welder. The tip extends to form a proximate end of the body. The tip includes a contacting area having a predetermined three dimensional contoured surface. The contacting area aligns with a predetermined area of a three dimensional outer surface of a cover sheet of a dual walled structure. The cooling passageway provides a passageway for a flow of cooling fluid. The cooling passageway extends through the head, and into the tip.

An apparatus includes a set of pre-welding electrodes including a shape-forming electrode having a contact face. The contact face has a shape-forming structure shaping a cross-section of a first segment of a first wire with a pre-welding shape upon compression of the contact face against the first segment. The pre-welding shape has a reentrance accommodating a second segment of a second wire to be welded to the first wire.

The present disclosure provides a method of resistance spot welding that can inhibit Liquid Metal Embrittlement-induced cracking in zinc-coated steel plates irrespective of the degrees of tensile strength. One aspect of the present disclosure provides a method of resistance spot welding. The method comprises welding a workpiece with a resistance spot welding apparatus. The workpiece includes two or more steel plates in an overlapping state. The two or more steel plates include at least one steel plate coated with zinc. The welding includes welding while compressing a high-tensile steel plate among the two or more steel plates in a direction intersecting a direction of a thickness of the high-tensile steel plate. The high-tensile steel plate has a tensile strength higher than a tensile strength of another steel plate among the two or more steel plates.

A system and method for servicing a welding torch is provided. The system includes a gripping module for holding and releasing a component of the welding torch, the gripping module is movable along an axis of the gripping module and rotatable about the axis; and a control system for providing a degree of freedom in a movement of the gripping module to control or reduce a force exerted between mating components of the welding torch.