The invention relates to a welding electrode for resistance welding, formed by a welding tool made of a metal, the welding tool having a contact surface that comes into contact with the workpiece to be welded. In order to avoid adhesion between the contact surface and a workpiece made, in particular of aluminum, it is suggested in the invention that the contact surface is made of diamond doped with boron.

The present invention relates to a resistance welding system for nut control; the resistance welding system uses a resistance welding method in the process of welding nuts to metal sheets; detects the situations of the parameters are in or out of tolerance values that the parameter can be nut lengths, nut inner diameter differences and acceptability of welding seam riser heights, by makes control them at the welding process and gives warning according to situation; enables automatic control to different types of nuts on a component in processes where multiple nuts are welded onto one component by maintaining a recipeable and sequential welding process via calling registered welding properties for the corresponding nut; it also relates to a resistance welding nut control system that prevents the operator from taking the wrong nut and loading it into the machine.

An electrode tip portion is provided with a projection portion and a plurality of recess portions. The plurality of the recess portions are independent of one another, and are provided at the electrode tip portion in a dispersed manner. The projection portion is a region other than regions where the recess portions are provided, and is configured to be equipped with a continuous surface that continues in regions among the plurality of the recess portions.

An electrode tip portion is provided with a projection portion and a plurality of recess portions. The plurality of the recess portions are independent of one another, and are provided at the electrode tip portion in a dispersed manner. The projection portion is a region other than regions where the recess portions are provided, and is configured to be equipped with a continuous surface that continues in regions among the plurality of the recess portions.

An electrode orientation checking apparatus includes a machine stand attached to a seam welding apparatus from which one roller electrode of a set has been removed, a positioning guide and a set of distance sensors that are provided on the machine stand, and a calculating section. A positioning surface of the positioning guide is fixed at a position corresponding to a portion of an outer circumferential surface of the one roller electrode before being removed, the portion lying on a line segment connecting rotational centers of the roller electrodes. The distance sensors are respectively fixed forward and backward of the positioning surface in a progression direction of the roller electrodes. The calculating section calculates data for acquiring a direction of the line segment relative to the stacked body.

A bonding system is used for bonding a cover sheet to a core to form or repair a dual wall structure. The bonding system includes a plurality of bonding probes and controller circuitry. The bonding probes include a three dimensional (3D) contoured tip configured to align with a predetermined area of a 3D contoured cover sheet of a dual wall structure. The controller circuitry comprises processor circuitry and sensor circuitry. The sensor circuitry provides a location of an area of the 3D contoured cover sheet for bonding. The processor circuitry identifies a bonding probe having a contacting area that aligns with the 3D contour of the cover sheet in the location provided by the sensor circuitry.

A current source module for joining methods with current-generated heat support that includes a base body formed monolithically as a single component, having a first immovable attachment element for connecting a first joining tool and at least one formed first receiving space. In the first receiving space, a control element is disposed including a linearly movable second attachment element for connecting to a second joining tool, and in the first or additional receiving space a transformer unit for electrical supply is disposed. Furthermore, a welding gun is provided that includes such current source module, and a first joining tool formed as an immovable electrode arm, and a second joining tool formed as a movable electrode arm, wherein the immovable arm is connected to the first attachment element and the movable arm is connected to the second linearly movable attachment element, wherein the electrode arms include electrodes connected to the transformer.

A cooling device includes a refrigerant circulation channel, and a pump configured to pump refrigerant in the refrigerant circulation channel A heat generating part of an articulated robot includes a heat generating part of an end effector, and a part of the refrigerant circulation channel is formed as a first heat exchanging part configured to exchange heat between the heat generating part of the end effector and the refrigerant, and another part of the refrigerant circulation channel is formed as a radiator. The radiator is a passive radiator, and is attached in an exposed state to a part of the surface of an arm, configured to move in a space when a joint of the arm is driven.

A welding gun includes: a moving mechanism portion (ball screw mechanism) for moving a movable electrode back and forth; a motor that includes a rotor and drives the moving mechanism portion to move the movable electrode back and forth; and a brake mechanism that prevents rotation of the rotor during a braking operation, wherein the brake mechanism includes an annular brake disc that is attached to an outer peripheral surface of the rotor and rotates integrally with the rotor, and a clamping portion that prevents rotation of the brake disc by clamping the brake disc during the braking operation.

A method of controlling a welding cap cooling water controller having a cooling water pipe which includes a test section with a welding cap between an inlet valve in the cooling water inlet and a return valve in the cooling water return, in a first step the pressure of the cooling water in the test section is increased to an overpressure which is above a supply pressure that prevails in the test section during the welding process with the inlet valve open and the return valve open, and subsequently a pressure drop measurement is performed at overpressure. Furthermore, a welding cap cooling water controller is provided which is adapted to carry out such a method.