A weld wheel cleaning system is provided to clean or remove a layer of embedded material and other debris produced from welding from the working surface of a weld wheel. Such a weld wheel cleaning system includes a cleaner with an abrasive material positioned on an outer surface of the cleaner. The cleaner is positionable adjacent to the weld wheel such that the abrasive material is aligned with the working surface of the weld wheel. An actuator can be used to selectively actuate the cleaner with a force sufficient to remove the layer of embedded material from the working surface of the weld wheel with the abrasive material. The debris from the cleaner can be removed by a vacuum.

Welding electrode arrangement and method for welding one interconnector of two adjacent electrochemical cells of a rechargeable battery. The two electrochemical cells are disposed to be separated by means of a housing partition. The interconnectors are disposed to face one another on two opposite sides of the housing partition. An opening is disposed in a region of the housing partition. The method comprises contacting the interconnectors with a welding electrode arrangement. The welding electrode arrangement has at least one pair of welding electrodes. One welding electrode of the at least one pair of welding electrodes contacts in each case one of the interconnectors by means of an insert part. The method further comprises welding the interconnectors in such a manner that the material of the interconnectors melts at least in regions and is connected in a materially bonded manner through the opening in the housing partition.

A multi-tiered weld program that is effective in resistance spot welding of dissimilar materials is disclosed. The process is repeatable across a multitude of grades/thicknesses, and number of sheets of conductive materials, and is possible to perform with traditional weld tooling and electrodes. Different size/different material/different contact face geometries weld surfaces are used to balance thermal properties of the materials, and the process is designed to create a small, consistent Intermetallic Compound (IMC) that is effective in holding two different conductive materials together with a high level of strength that is suitable for industrial mass production. The multi-tiered resistance spot weld process uniformly preheats, welds, and cools the samples to control the formation of the IMC that is formed therein.

A system for electrode dressing including a cutter with a rim and a center land supported on the rim by a number of flutes defining openings between the flutes. The flutes and the center land define a cutting profile of the cutter. The cutter is configured to rotate about an axis passing through the center land. Cutting edges are disposed on the flutes and are made of a first material having a Vickers hardness (HV) of at least 850 HV, overlaid by a second material having a Vickers hardness of at least 3200 HV. The cutter profile comprises a face cutting profile extending radially outward from the axis that is disposed at an angle of less than six-degrees relative to a radial normal of the cutter.

An electrode device for water-cooling type resistance welding that constantly circulates cooling water efficiently to the proximity of an electrode tip, allowing the electrode to stably cool down. A cooling pipe 11 is inserted inside a device body 1 from a lower side thereof, and cooling water ejected from a tip opening 11a of the cooling pipe 11 cools a cap tip 10 placed on the tip of a shank 8. The cooling pipe 11 is movable in the axial direction of the device body 1 and fixable at any position. As a result, even with a change in the length of the shank 8, the tip opening 11a of the cooling pipe 11 can always be positioned in the proximity of the cap tip 10, allowing the cap tip 10 to cool down reliably and the form of the electrode tip to be maintained stably for a long time.

An electrode unit of a joining apparatus includes an abutting section provided with a tapered outer circumferential surface that contacts a tapered pressure-receiving surface by being inserted into an inside of a first metal member. The tapered outer circumferential surface inclines in a direction of getting closer to an axial center of the abutting section from one end side to another end side. At least part of the abutting section has a thickness elastically deformable in such a manner that the tapered outer circumferential surface aligns with the tapered pressure-receiving surface during application of a pressurizing force to the first metal member and a second metal member.

A welding process used in a method of manufacturing a steel sheet assembly includes spot welding steel sheets performed for a heat time of 0.08 seconds or more using a convex electrode with a tip radius of curvature of 20 mm or more or a flat electrode such that the weld force F (kN) for initial 0.03 seconds of the heat time satisfies formula: F<0.00125×(1+0.75×t.sub.all)+3 where TS (MPa) denotes an average strength of the steel sheets and represents a weighted mean value of a thickness of each of the steel sheets, and t.sub.all (mm) denotes a total thickness of the steel sheets (the sum of the thicknesses of the steel sheets).

The invention relates to a coolant supply device of a machining device to be supplied with a fluid coolant, particularly with water, for example a welding arrangement (2) or a welding robot etc., the region or tool to be cooled, for example a welding cap, being incorporated into an open or closed coolant circuit which has an inflow (4) and an outflow (5), and said device comprising a conveyor device that operates in the coolant circuit and conveys the coolant within said coolant circuit, and a control device (8) for deactivating said conveyor device and/or closing the inflow (4) and/or outflow (5) and evacuating said inflow (4) and/or outflow (5) such that, in the region of the tool being cooled, an at least negligible level of negative pressure prevails in the inflow line (9) and/or in the outflow line (12).

An apparatus includes a housing, a pin, a mechanism and a sensor. The housing is configured to receive a weld head. The pin is configured to move linearly relative to said housing. The mechanism is configured to convert a position of said pin into a displacement. The sensor is configured to generate a value representative of said position of said pin based on said displacement.

In the present disclosure, a housing (4) has a housing passageway (R1) housing a plurality of electrodes (10) linearly therewithin. An electrode withdrawal opening (R2) communicating with the housing passageway (R1) is formed on one end of the housing (4). A pressing unit (5) presses toward one end of the housing passageway (R1) the plurality of electrodes (10) arranged side by side and housed in the housing passageway (R1). A lever member (6) is swung to switch between a state where withdrawal of the electrode (10) from the electrode withdrawal opening (R2) is restrained and a state where the electrode withdrawal opening (R2) is exposed. A regulating coil spring (7) urges and swings the lever member (6) to one side.