The seam welder conductive mechanism is the main part of the resistance seam welding machine. When the electrode wheel rolling on the welded parts, the Seam welder conductive mechanism will withstand the high press of electrode force and pass the high welding current from welding transformer to the electrode wheels of seam welding machine. Because of these two characteristics the following factors must be considered during the design of seam welder conductive mechanism. First of all, in order to withstand the high press of electrode force two bearings are introduced in the mechanism, the bearing should be lubricated and also isolated from the welding current in order to get long working time without damaging the bearing. Second of all, in order to pass the high welding current, the conductive pair with relative motion must be keep conduction all the time with certain surface pressure and lubrication, the conductive pair without relative motion must be keep conduction all the time with big surface pressure. Because of the high current pass through the conductive mechanism must be cooled with water during working. This is a mechanism equipped with water cooling for Electrode, main shaft, and Silver-plate conductive pads.

An electric resistance spot welding device, comprising a pair of electrodes located on the same welding surface of an assembly to be welded. The assembly to be welded is provided with an axis of symmetry (6); the pair of electrodes are symmetrically disposed on two sides of the axis of symmetry; one end of each electrode has a special-shaped contact surface (20); the special-shaped contact surfaces are respectively offset in directions away from the axis of symmetry relative to the electrode axis, wherein the special-shaped contact surfaces are used for offsetting a current density centerline (21) formed by the electrodes in a direction away from the axis of symmetry relative to the electrode axis (11), and/or used for deflecting the tendency of the current density of each electrode away from a welding face within the assembly to be welded. The device can achieve a symmetrical and uniform shape of distal and proximal ends of a nugget with respect to the axis of symmetry, such that both the shape and stress state of the nugget can meet requirements for mechanical properties under load, thus improving the welding quality. The present application also relates to an electric resistance spot welding method.

One aspect of the present disclosure provides a method of manufacturing an orthopedic prosthesis. This particular method includes providing a porous metal layer (22) positioned against a metal substrate at an interface between the porous metal layer and the metal substrate. Additional steps include providing an electrode (132) and providing an intermediate element or coating positioned between and in contact with the electrode and the porous metal layer where the intermediate element includes tantalum in contact with tantalum of the porous metal layer. In a further step, an electrical current is directed to the interface between the porous metal layer and the metal substrate to bond the porous metal layer to the metal substrate.

A spot welding apparatus includes a stationary frame having a housing formed therein. An upper welding gun is mounted to a length direction of a pressing unit disposed in the housing of the stationary frame. A plurality of lower welding guns are mounted on an outside of the stationary frame and ends of the plurality of lower welding guns selectively face one end of the upper welding gun in a length direction of the lower welding guns by the plurality of lower welding guns. A plurality of actuators are mounted on the outside of the stationary frame. A plurality of link units are disposed between the actuators and the lower welding guns, connect the actuators and the lower welding guns, respectively, and rotate as the actuators are operated.

An electrode is provided for the resistance welding of bolts, having an upper part and a lower part which are configured to be connectable together and, in the connected state, jointly provide a cavity, the upper part having an opening for introducing a bolt, and the lower part having a gas connection for a pressurized gas. A valve body, by way of which the opening is closable, is arranged in the cavity. As a result, applied compressed air is prevented from flowing out. Compressed air only emerges when the valve body opens up the opening.

A spot welding system includes a spot welding gun, a robot, and a tip dresser that polishes a face of electrode. The tip dresser includes a blade that cuts the face of the electrode and a blade driving motor that rotates the blade. A dresser control section of a control device detects torque of the blade driving motor. When the torque of the blade driving motor exceeds a predetermined torque upper limit value, the dresser control section carries out speed reduction control that reduces the rotation speed of the blade driving motor.

A cap dispenser for a welding gun includes a sleeve that slidably receives a drawer that is configured to house a column of weld caps. The cap dispenser also includes a spring that cooperates with a slide block that is arranged in the drawer. The spring urges the slide block toward an aperture in the drawer that is configured to receive a welding gun electrode.

A cap extractor for a welding gun includes a housing, a pair of springs, and first and second arms that are arranged between the springs. Each of the first and second arms have teeth that are configured to engage a welding cap. The first and second arms are configured to move relative to the housing in first and second directions that are transverse to one another by deflecting the springs.

Provided is a tip dresser blade comprising a body of M-2 steel hardened to a Rockwell C hardness in the range of 63 to 66, inclusive, by double tempering. The body may be ground to provide a specific first geometry, or a specific second geometry, or a specific third geometry, or a specific fourth geometry.

A resistance welding method includes: welding a plurality of welding target members by supplying an electric current through electrodes; and generating a fragile portion in a position of the welding target members different from a position subject to the welding by using the electrodes for the welding or electrodes separate from the electrodes for the welding, before, during, or after the welding is performed.