A magnetic clamping heat sink assembly is disclosed including a magnetic assembly with a carrier body including a magnet. A spring resiliently biases the carrier body. A base assembly includes a base plate. In a first operating condition, the base assembly of the magnetic clamping heat sink assembly is positioned in a first position away from a ferromagnetic element, and the spring holds the carrier body at a medial position spaced apart from the base plate. In a second operating condition, the base assembly of the magnetic clamping heat sink assembly is positioned in a second position adjacent to the ferromagnetic element, and the carrier body is driven downward against a force of the spring to a lower position and into contact with the base plate by magnetic attraction between the at least one magnet and the ferromagnetic element.

The present invention relates to an improved process and embodiments for girth welding of metal tubes and pipes and other shapes based on existing high speed, one-shot welding processes which have been modified to integrate a rapid heat treatment instantly after the weld is completed, while the weld is still hot and above specified transformation temperatures. The principle advantages are improved mechanical properties in the weld with a reduced cycle time to achieve them versus conventional separate post weld heat treatments such as tempering or quenching and tempering.

Provided is a system for controlling heating of a workpiece that includes an interface to receive a target temperature (T.sub.T) for the workpiece. A processor is configured to determine, based on monitoring outputs of temperature sensor(s), a current highest temperature (T.sub.H) for the workpiece and set a control temperature (T.sub.C) based on the received target temperature and the current highest temperature. A control system is configured to heat the workpiece to substantially the control temperature (T.sub.C) by turning on a heating device, and turning off the heating device when the workpiece reaches substantially the control temperature (T.sub.C). The processor is further configured to characterize a temperature ramp rate based on a measured temperature overshoot at the workpiece after turning off the heating device, and the control system is configured to heat the workpiece to the received target temperature (T.sub.T) by controlling the heating device based on the temperature ramp rate.

The hand-held induction air-cooled induction heater used for heating of metallic mechanical or decorative objects to facilitate their removal or installation contains a high frequency inverter operating in voltage or current resonant mode, including power semiconductor switching device(s) having turn-on or turn-off delay time, circuitry to control the timing of on and off periods of said switching device(s), the circuitry having delay time, wherein the threshold voltage or current reference to initiate commutation or timing is not zero, and is dynamically varied in response to the instantaneous input inverter supply voltage and/or inverter frequency to achieve switching device(s) heating or dissipation reduction resulting from improved commutation timing of said power switching devices.

The hand-held induction air-cooled induction heater used for heating of metallic mechanical or decorative objects to facilitate their removal or installation contains a high frequency inverter operating in voltage or current resonant mode, including power semiconductor switching device(s) having turn-on or turn-off delay time, circuitry to control the timing of on and off periods of said switching device(s), the circuitry having delay time, wherein the threshold voltage or current reference to initiate commutation or timing is not zero, and is dynamically varied in response to the instantaneous input inverter supply voltage and/or inverter frequency to achieve switching device(s) heating or dissipation reduction resulting from improved commutation timing of said power switching devices.

An inductor coil for induction welding of a packaging material having at least one layer of metal foil is disclosed. The inductor coil can be configured to induce an alternating current in the at least one layer of metal foil for inductive heating of the packaging material. In some embodiments, the inductor coil comprises a base layer material and a top layer material bonded to the base layer material to form an irreversible bonding interface comprising a mixture of the base layer material and the top layer material. An induction sealing device comprising at least one inductor coil and a method of manufacturing an inductor coil for induction welding of a packaging material is also disclosed.

An inductor coil for induction welding of a packaging material having at least one layer of metal foil is disclosed. The inductor coil can be configured to induce an alternating current in the at least one layer of metal foil for inductive heating of the packaging material. In some embodiments, the inductor coil comprises a base layer material and a top layer material bonded to the base layer material to form an irreversible bonding interface comprising a mixture of the base layer material and the top layer material. An induction sealing device comprising at least one inductor coil and a method of manufacturing an inductor coil for induction welding of a packaging material is also disclosed.

A method connects at least two components made of different materials by thermal joining. The two components include a first component made of a material that is suitable for thermal joining and a second component made of a material that cannot be processed using the thermal joining method of the first component. The method includes introducing an auxiliary joining part into the second component forming a form-locking connection and/or a force locking connection. The auxiliary joining part of is made of a material that can be thermally joined to the first component. The first component is thermally joined to the auxiliary joining part in the second component so as to produce a connection between the first component and the second component. The thermal joining is carried out by a beam welding method.

A method connects at least two components made of different materials by thermal joining. The two components include a first component made of a material that is suitable for thermal joining and a second component made of a material that cannot be processed using the thermal joining method of the first component. The method includes introducing an auxiliary joining part into the second component forming a form-locking connection and/or a force locking connection. The auxiliary joining part of is made of a material that can be thermally joined to the first component. The first component is thermally joined to the auxiliary joining part in the second component so as to produce a connection between the first component and the second component. The thermal joining is carried out by a beam welding method.

A method of laser beam welding two pipes together, the method including the steps of arranging two pipes such that a gap is provided between opposed surfaces of the pipes, heating at least one of the pipes by induction heating while the gap is provided between the opposed surfaces of the pipes, and subsequently laser beam welding the opposed surfaces of the pipes together.