A method of fabricating plates of super-hard material and cutting techniques suitable for such a method. A method of fabricating a plate (14) of super-hard material, the method comprising: providing a substrate (4) have a lateral dimension of at least 40 mm; growing a layer of super-hard material on the substrate (4) using a chemical vapor deposition process; and slicing one or more plates (14) of super-hard material from the substrate using a collimated cutting beam (8), the or each plate of super-hard material (14) having a lateral dimension of at least 40 mm, wherein the collimated cutting beam (8) is collimated with a half angle divergence of no more than 5 degrees.

A method of additive manufacture suitable for large and high resolution structures is disclosed. The method may include sequentially advancing each portion of a continuous part in the longitudinal direction from a first zone to a second zone. In the first zone, selected granules of a granular material may be amalgamated. In the second zone, unamalgamated granules of the granular material may be removed. The method may further include advancing a first portion of the continuous part from the second zone to a third zone while (1) a last portion of the continuous part is formed within the first zone and (2) the first portion is maintained in the same position in the lateral and transverse directions that the first portion occupied within the first zone and the second zone.

A method and an apparatus pertaining to recycling and reuse of unwanted light in additive manufacturing can multiplex multiple beams of light including at least one or more beams of light from one or more light sources. The multiple beams of light may be reshaped and blended to provide a first beam of light. A spatial polarization pattern may be applied on the first beam of light to provide a second beam of light. Polarization states of the second beam of light may be split to reflect a third beam of light, which may be reshaped into a fourth beam of light. The fourth beam of light may be introduced as one of the multiple beams of light to result in a fifth beam of light.

Device surfaces are rendered superhydrophobic and/or superoleophobic through microstructures and/or nanostructures that utilize the same base material(s) as the device itself without the need for coatings made from different materials or substances. A medical device includes a portion made from a base material having a surface adapted for contact with biological material, and wherein the surface is modified to become superhydrophobic, superoleophobic, or both, using only the base material, excluding non-material coatings. The surface may be modified using a subtractive process, an additive process, or a combination thereof. The product of the process may form part of an implantable device or a medical instrument, including a medical device or instrument associated with an intraocular procedure. The surface may be modified to include micrometer- or nanometer-sized pillars, posts, pits or cavitations; hierarchical structures having asperities; or posts/pillars with caps having dimensions greater than the diameters of the posts or pillars.

Disclosed are a special tooling and method for electron beam welding of a cavity body and a beam tube of a superconducting niobium cavity. The special tooling includes a first clamping device for fixing a flange and a second clamping device for fixing a semi-cavity body, wherein the first clamping device and the second clamping device are fixedly connected. A pressing ring of the first clamping device is disposed around a beam tube of a superconducting niobium cavity and cooperates with a base plate to clamp and fix the flange. The second clamping device includes clamping arms evenly distributed along a circumference of the semi-cavity body, and each clamping arm includes a second pressing plate axially disposed along the beam tube and a pressing block that is disposed on an end portion of the second pressing plate and fixes an edge of the semi-cavity body.

A rupture disc device and method of assembly thereof are provided. The rupture disc device has a device body formed so that there are no leakage pathways to the radially outer surface thereof. The rupture disc is welded to the device body so that the weld joint therebetween is not relied upon to provide structural support, and instead strictly acts as a seal. In one form, the weld joint is formed with the weld beam directed axially transverse to thickness of the rupture disc to minimize unwanted variances in the rupture disc burst pressure that otherwise may be created due to the heat generated during weld joint formation.

A method of manufacturing an outer joint member of a constant velocity universal joint includes forming cup and shaft members using medium carbon steel, preparing, as the cup member, a cup member having cylindrical and bottom portions integrally formed, and a joining end surface formed on an outer surface of the bottom portion, preparing, as the shaft member, a shaft member having a joining end surface to be joined to the bottom portion of the cup member, and bringing the joining end surfaces of the cup and shaft members into abutment against each other. The method also includes welding the cup and shaft members from an outer side of the cup member to an abutment portion between the cup and shaft members in a radial direction of the cup member under a state in which a hollow cavity portion is formed inside the abutment portion.

A method of manufacturing an outer joint member of a constant velocity universal joint includes forming cup and shaft members of medium carbon steel, the cup member being manufactured by preparing a cup member having cylindrical and bottom portions being integrally formed, and a fitting hole formed in a thick portion of the bottom portion, the shaft member being manufactured by preparing a shaft member having a fitting outer surface formed at an end portion of the shaft member to be joined to the bottom portion of the cup member, and fitting the fitting hole of the cup member to the fitting outer surface of the shaft member. The method also includes welding the cup and shaft members from an inner side of the cup member to a fitted portion between the cup and shaft members.

An airfoil including an airfoil body, a recessed portion of a first depth in a first side of the airfoil body, the recessed portion including a plurality of pockets of a second depth located within the recessed portion and ribs of the first depth located between the pockets, a cover configured to fit into the recessed portion such that an interior surface of the cover engages the ribs and an exterior surface of the cover is about flush with an exterior surface of the first side of the airfoil body, and a high energy beam weld configuration extending through the cover and into the ribs and positioned to attach the cover to the ribs.

The invention is an improved header and corresponding port associated with a transducer assembly. The header and port define mating threaded portions, thread stop portions, and a weld gap region. The thread stop portions are configured to mate and maintain a pre-loading tension between the threaded portions during and after applying a weld in the weld gap region. The weld gap region is configured to have a predetermined gap distance such that the weld seals the transducer without stress in the weld. The mating of the first and second thread stops are configured to maintain at least a portion of the pre-loading tension.