Systems, apparatus, and methods for weld tapering at a trailing edge using time multiplexing are disclosed. Systems, apparatus, and methods for control of an electron beam for welding using time multiplexing are disclosed. An example apparatus includes memory and at least one processor to execute instructions to at least: in a first portion of a line of an object being formed, control an energy beam at a first position at a first time to form a weld from a powder; and in a second portion of a line of the object being formed, control the energy beam to perform a dispersion sweep at a second position at a second time.

A method of repairing a rod guide assembly of a fuel control unit of an aircraft engine is provided. The method comprises disconnecting a used spring seat from the rod of the rod guide assembly and welding a replacement spring seat to the rod using an electron beam controlled using a circular beam deflection pattern.

An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. Improved structure formation, part creation and manipulation, use of multiple additive manufacturing systems, and high throughput manufacturing methods suitable for automated or semi-automated factories are also disclosed.

An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. Improved structure formation, part creation and manipulation, use of multiple additive manufacturing systems, and high throughput manufacturing methods suitable for automated or semi-automated factories are also disclosed.

A 3D-metal-printing method applies material layer-by-layer and selectively locally heats predetermined points above a sintering or melting temperature of the powder and sinters or fuses the melted points with the underlying layer and optionally tempers the points. The starting material layer and optionally at least one underlying layer is preheated to a temperature with a predetermined difference to the melting temperature, and near IR radiation is sequentially irradiated in sections into partial sections of the total area of the respective starting material layer, wherein the selective local heating above the sintering or melting temperature is carried out in each case for predetermined points within a preheated partial section.

A 3D-metal-printing method applies material layer-by-layer and selectively locally heats predetermined points above a sintering or melting temperature of the powder and sinters or fuses the melted points with the underlying layer and optionally tempers the points. The starting material layer and optionally at least one underlying layer is preheated to a temperature with a predetermined difference to the melting temperature, and near IR radiation is sequentially irradiated in sections into partial sections of the total area of the respective starting material layer, wherein the selective local heating above the sintering or melting temperature is carried out in each case for predetermined points within a preheated partial section.

A manipulator device such as a robot arm that is capable of increasing manufacturing throughput for additively manufactured parts, and allows for the manipulation of parts that would be difficult or impossible for a human to move is described. The manipulator can grasp various permanent or temporary additively manufactured manipulation points on a part to enable repositioning or maneuvering of the part.

A manipulator device such as a robot arm that is capable of increasing manufacturing throughput for additively manufactured parts, and allows for the manipulation of parts that would be difficult or impossible for a human to move is described. The manipulator can grasp various permanent or temporary additively manufactured manipulation points on a part to enable repositioning or maneuvering of the part.

A method of additive manufacture is disclosed. The method may include restricting, by an enclosure, an exchange of gaseous matter between an interior of the enclosure and an exterior of the enclosure. The method may further include running multiple machines within the enclosure. Each of the machines may execute its own process of additive manufacture. While the machines are running, a gas management system may maintain gaseous oxygen within the enclosure at or below a limiting oxygen concentration for the interior.

A method of additive manufacture is disclosed. The method may include restricting, by an enclosure, an exchange of gaseous matter between an interior of the enclosure and an exterior of the enclosure. The method may further include running multiple machines within the enclosure. Each of the machines may execute its own process of additive manufacture. While the machines are running, a gas management system may maintain gaseous oxygen within the enclosure at or below a limiting oxygen concentration for the interior.