A vehicle drivetrain assembly (10) and method for making the assembly of first and second torque transmitting members (12, 14), one of which (12) is aluminum and the other of which (14) is steel, that are joined by an electromagnetic pulse weld (16) progressively applied along a radial direction relative to the axis (A) of assembly rotation so as to provide a lightweight construction.

An assembly method between a part made of metal material and a part made of organic matrix composite material, said method having a step of providing two parts, each including a surface to be welded, and the surface to be welded of said composite part is made up, at least partially, of an exposed portion of at least one metal insert which is partially embedded in said composite part; positioning said surfaces to be welded opposite and separated from each other; and projecting, at high speed, the surface to be welded of the metal part or the exposed portion of the metal insert, onto one another, to obtain high-speed clamping to one another and to obtain a weld between the exposed portion of the metal insert of the composite part and the complementary portion of the surface to be welded.

An assembly method between a part made of metal material and a part made of organic matrix composite material, said method having a step of providing two parts, each including a surface to be welded, and the surface to be welded of said composite part is made up, at least partially, of an exposed portion of at least one metal insert which is partially embedded in said composite part; positioning said surfaces to be welded opposite and separated from each other; and projecting, at high speed, the surface to be welded of the metal part or the exposed portion of the metal insert, onto one another, to obtain high-speed clamping to one another and to obtain a weld between the exposed portion of the metal insert of the composite part and the complementary portion of the surface to be welded.

Disclosed herein is an article comprising a first metal layer; a second metal layer that is chemically different from the first metal layer; and a third metal layer disposed between the first metal layer and the second metal layer and contacting both the first metal layer and the second metal layer; where the third metal layer is chemically similar to either the first metal layer or the second metal layer; where at least two metal layers that are chemically similar are welded together through a clearance opening located in a metal layer that is not chemically similar to the at least two metal layers.

Disclosed herein is an article comprising a first metal layer; a second metal layer that is chemically different from the first metal layer; and a third metal layer disposed between the first metal layer and the second metal layer and contacting both the first metal layer and the second metal layer; where the third metal layer is chemically similar to either the first metal layer or the second metal layer; where at least two metal layers that are chemically similar are welded together through a clearance opening located in a metal layer that is not chemically similar to the at least two metal layers.

A method for installing a tool in a downhole system including running the tool to a target location within a tubular structure, creating a magnetic pulse, and urging the tool toward the tubular structure at a minimum velocity of 200 meters per second with the magnetic pulse. A method for actuating a downhole tool including creating a magnetic pulse, coupling the magnetic pulse to a workpiece and moving the workpiece with the pulse, the workpiece achieving a minimum velocity of 200 meters per second.

A method for installing a tool in a downhole system including running the tool to a target location within a tubular structure, creating a magnetic pulse, and urging the tool toward the tubular structure at a minimum velocity of 200 meters per second with the magnetic pulse. A method for actuating a downhole tool including creating a magnetic pulse, coupling the magnetic pulse to a workpiece and moving the workpiece with the pulse, the workpiece achieving a minimum velocity of 200 meters per second.

A battery module housing having a rectangular tube structure and method for forming the battery module housing is provided. The battery module housing includes a first side plate and a second side plate, the first and second side plates having target portions at upper and lower ends thereof, respectively, and spacers vertically protruding from the target portions; and a top plate and a bottom plate disposed upper and lower portions of the first and second side plates, respectively, each of the top and bottom plates having flyer portions supported on the spacers of the first and second side plates. The flyer portions of the top and bottom plates are joined to the target portions by means of electromagnetic pulse welding such that outer portions of the flyer portions contact the target portions and inner portions of the flyer portions are separated from the target portions by a gap.

An assembly to deform metal parts by magnetic pulse includes an induction coil having branches connected to a power supply. The branches extend adjacent to one another to define a slot. An active portion of the coil connected to the first and second branches, an active surface of the active portion being arranged opposite a part to be deformed. The assembly includes an integral mask cooperating in a detachable manner with all or a portion of the coil when the mask is in an operating position on the coil. The mask having a shape that is at least partially complementary to the shape of the coil such that when it is in the operating position, a first portion of the mask is inserted into the slot and a second portion of the mask covers the active surface of the coil. The mask being made of an electrically insulating material.

An assembly to deform metal parts by magnetic pulse includes an induction coil having branches connected to a power supply. The branches extend adjacent to one another to define a slot. An active portion of the coil connected to the first and second branches, an active surface of the active portion being arranged opposite a part to be deformed. The assembly includes an integral mask cooperating in a detachable manner with all or a portion of the coil when the mask is in an operating position on the coil. The mask having a shape that is at least partially complementary to the shape of the coil such that when it is in the operating position, a first portion of the mask is inserted into the slot and a second portion of the mask covers the active surface of the coil. The mask being made of an electrically insulating material.