A bonded body is a bonded body in which a first metal member is bonded to a second metal member, where the first metal member is formed of a material having a hardness higher than that of the second metal member. The bonded body has a structure in which the second metal member is inserted into a protruded and recessed portion formed on a bonding surface of the first metal member, and the bonded body has a region in which the first metal member is in direct contact with the second metal member, and a gap between the first metal member and the second metal member is filled with a resin material.

The disclosure herein describes various methods for producing a composite thickness metal part. Such methods include cutting out a base component having a first thickness, cutting out a foil sheet having a second thickness less than the first thickness, and loading the base component and the foil sheet into a fixture. Then the methods include passing the fixture containing the base component and the foil sheet through an ultrasonic welding machine to join the foil sheet to the base component and form an interim part that includes the foil sheet joined to the base component and cutting away preselected sections of the foil sheet from the interim part to produce a final geometry of the composite thickness metal part.

The disclosure herein describes various methods for producing a composite thickness metal part. Such methods include cutting out a base component having a first thickness, cutting out a foil sheet having a second thickness less than the first thickness, and loading the base component and the foil sheet into a fixture. Then the methods include passing the fixture containing the base component and the foil sheet through an ultrasonic welding machine to join the foil sheet to the base component and form an interim part that includes the foil sheet joined to the base component and cutting away preselected sections of the foil sheet from the interim part to produce a final geometry of the composite thickness metal part.

A method of diffusion bonding utilizing vapor deposition comprises depositing a coating from a vapor comprising a temperature suppressant element onto a surface of a first component comprising a metal alloy, thereby forming a vapor deposited coating comprising the temperature suppressant element; assembling the first component with a second component comprising a mating surface to form an assembly, the vapor deposited coating contacting the mating surface; and exposing the assembly to a bonding temperature and a compressive force, thereby diffusion bonding the first component to the second component and forming a monolithic third component.

A bonding member (10) includes surface-processed silver surfaces (11a, 11b).

A welded body manufacturing method for a welded body in which a terminal formed of a metal base material and plated with a metal material having a hardness lower than a hardness of the metal base material is connected to an end portion of a conductive member, the conductive member being connected to the terminal on a conductor welding surface of the terminal is provided. The manufacturing method includes forming at least one of a convex portion and a concave portion on the conductor welding surface and connecting the conductive member to the conductor welding surface by means of ultrasonic welding.

A method for producing a bonded body includes: a laminating step of forming a laminated body in which a first member and a second member are temporarily bonded to each other by providing a temporary bonding material including an organic material on at least one of a bonding surface of the first member and a bonding surface of the second member; and a bonding step of pressurizing and heating the laminated body in a laminating direction and bonding the first member and the second member to each other. In the bonding step, during a temperature increase process of heating the laminated body up to a predetermined bonding temperature, at least a pressurization load P2 at a decomposition temperature T.sub.D of the organic material included in the temporary bonding material is lower than a pressurization load P1 at the bonding temperature.

A steel joined body includes a plurality of steels joined together, the plurality of steels including a joint interface having a carbon concentration of 0.20 mass % or more and 2.10 mass % or less, and the steel joined body including a concentration gradient layer having a carbon concentration decreasing with distance from the joint interface.

Provided is a composite substrate for surface acoustic wave device which does not cause peeling of an entire surface of a piezoelectric single crystal film even when heating the film to 400° C. or higher in a step after bonding. The composite substrate is formed by providing a piezoelectric single crystal substrate and a support substrate, forming a film made of an inorganic material on at least one of the piezoelectric single crystal substrate and the support substrate, and joining the piezoelectric single crystal substrate with the support substrate so as to sandwich the film made of the inorganic material.

A variable gage blank is formed from a set of components joined by a joining process. The set of components include a web, a first flange, and a second flange. The components have respective thicknesses. The first flange and the second flange may be modified to include a transition region with a variable thickness that terminates on an edge having a thickness substantially similar to a thickness of the web.