Byproduct condensate generated during additive manufacturing is controlled by providing at least one electrode inside a chamber. The condensate may be electrically charged as it is generated or an electrical charge may be imparted to the condensate. The electrode may have either a positive or negative bias to either attract or repel the condensate. The electrode may be located on a wall of the chamber or associated with a transparent window through which a laser beam passes into the chamber.

A laser processing device for processing workpieces such as by welding includes a laser processing head and a workpiece clamping claw defining an opening through which the laser beam is focused on the workpiece. Each of the laser processing head and the clamping claw have respective shielding portions and movable relative to each other to selectively form a light-tight housing about a portion of the beam extending between the laser head and the clamping claw.

The thermal processing device includes a stage, a continuous wave electromagnetic radiation source, a series of lenses, a translation mechanism, a detection module, a three-dimensional auto-focus, and a computer system. The stage is configured to receive a substrate thereon. The continuous wave electromagnetic radiation source is disposed adjacent the stage, and is configured to emit continuous wave electromagnetic radiation along a path towards the substrate. The series of lenses is disposed between the continuous wave electromagnetic radiation source and the stage, and are configured to condense the continuous wave electromagnetic radiation into a line of continuous wave electromagnetic radiation on a surface of the substrate. The translation mechanism is configured to translate the stage and the line of continuous wave electromagnetic radiation relative to one another. The detection module is positioned within the path, and is configured to detect continuous wave electromagnetic radiation.

An improved process for repair of worn and damaged surfaces of railway structures such as frog and diamond transition surfaces, rail head surfaces and wheels. A worn or damaged surface is prepared using a robotically-controlled laser to melt or gouge away metal using controlled laser energy and air pressure to remove existing worn or damaged surfaces. The process further utilizes laser cladding, laser weld overlaying, or laser additive manufacturing, of formulated powder, wire or stick welding material to worn surfaces that have been prepared for material build-up to original dimensions and similar metallurgical properties.

Deposition of debris produced in laser ablation of a workpiece situated in a vacuum chamber is reduced by introduction a background gas into the vacuum chamber prior to or during laser ablation. The background gas can be introduced diffusely into the vacuum chamber and can reduce contamination of surfaces such as a surface of an optical window that faces the workpiece during processing. Directed introduction of a background gas can be used as well and in some cases the same or a different background gas is directed to a workpiece surface at the same or different pressure than that associated with diffuse introduction of the background gas to reduce contamination of the workpiece surface with laser ablation debris.

Deposition of debris produced in laser ablation of a workpiece situated in a vacuum chamber is reduced by introduction a background gas into the vacuum chamber prior to or during laser ablation. The background gas can be introduced diffusely into the vacuum chamber and can reduce contamination of surfaces such as a surface of an optical window that faces the workpiece during processing. Directed introduction of a background gas can be used as well and in some cases the same or a different background gas is directed to a workpiece surface at the same or different pressure than that associated with diffuse introduction of the background gas to reduce contamination of the workpiece surface with laser ablation debris.

According to one embodiment, a welding method includes preparing a welding member that includes aluminum. The welding method includes welding a weld area of a surface of the welding member by irradiating a laser on the weld area in a state in which a gas including oxygen is supplied to the weld area. A concentration of the oxygen in the gas is not less than 1.5 vol % and not more than 10 vol %. The weld area includes aluminum oxide after the irradiating of the laser.

Various embodiments of the present disclosure are directed to a method for producing a ball valve for regulating a fluid. In one example embodiment, the method includes the steps of: providing first and second housing parts of the valve housing, said first and second housing parts each including at least a central housing part and a connection end; providing a valve element shaped as a ball with at least one through-going aperture; arranging the first and second housing parts with the respective central part ends facing towards each other, and further arranging the ball at a position inside an inner space defined by the respective central parts; and welding the first and second housing parts together using a welding tool while performing an interrelated rotation about an axial rotation axis between the position of the first and second housing parts and the position of the ball.

A method for producing a sensor on the surface of a functional layer, in which suitable sensor material in the form of powder or a wire is melted in a laser beam by way of a method similar to laser cladding and subsequently is applied to the surface of the functional layer. There is provided a considerably improved method for producing sensors, and in particular in-situ sensors, wherein the sensors can also be deposited onto a functional layer that, in part, is very coarse, without having to employ complex masks, as has previously been customary. The ease of adapting the method parameters ensures broad use both with respect to the sensor to be produced and the functional layer to be detected. The sensors thus produced are used, in particular, to detect components that are subject to high temperatures or the functional layers thereof. The sensors that can be produced in accordance with the invention include, in particular, temperature, pressure or voltage sensors, as well as acceleration sensors.

A method for joining busbars includes reshaping a raw laser beam to obtain a reshaped laser beam. The reshaped laser beam comprises a core focus portion and at least one ring focus portion. The core focus portion and the ring focus portion are coaxial with respect to one another. The ring focus portion surrounds the core focus portion. The method further includes directing the reshaped laser beam to a plurality of busbars to weld the plurality of busbars to one another along at least one weld seam.