A laser welding system for welding a component and reducing defects in the weld by ensuring uniform, laminar gas flow over a process area of the system. The laser welding system comprises a laser for welding the component, a platform for supporting the component, an enclosure surrounding the platform, a first actuatable barrier, a second actuatable barrier, an actuator, and a controller. The enclosure includes a plurality of walls, one of the walls having an inlet and another wall having an outlet. The inlet and outlet each having an opening having a cross-sectional area for letting gas flow through. The first and second barriers are configured to modify the cross-sectional areas of the openings when actuated. The actuator is configured to actuate the barriers, and the controller is configured to direct the actuator to actuate the barriers so that the cross-sectional area of the first opening is larger than the cross-sectional area of the second opening so that a pressure at the inlet is greater than a pressure at the outlet.

A method, apparatus, and system are provided to monitor and characterize the dynamics of a phase change region (PCR) created during laser welding, specifically keyhole welding, and other material modification processes, using low-coherence interferometry. By directing a measurement beam to multiple locations within and overlapping with the PCR, the system, apparatus, and method are used to determine, in real time, spatial and temporal characteristics of the weld such as keyhole depth, length, width, shape and whether the keyhole is unstable, closes or collapses. This information is important in determining the quality and material properties of a completed finished weld. It can also be used with feedback to modify the material modification process in real time.

A method, apparatus, and system are provided to monitor and characterize the dynamics of a phase change region (PCR) created during laser welding, specifically keyhole welding, and other material modification processes, using low-coherence interferometry. By directing a measurement beam to multiple locations within and overlapping with the PCR, the system, apparatus, and method are used to determine, in real time, spatial and temporal characteristics of the weld such as keyhole depth, length, width, shape and whether the keyhole is unstable, closes or collapses. This information is important in determining the quality and material properties of a completed finished weld. It can also be used with feedback to modify the material modification process in real time.

An object of the disclosure is to improve processing performance. Another object of the disclosure is to improve a working environment and reduce a failure of a processing apparatus. The processing apparatus includes a processing stage on which a composite material is set, a laser head that emits a laser beam in a predetermined direction to the composite material set on the processing stage, a blow off unit that blows off a shield gas to an irradiation point irradiated with the laser beam by the laser head, and an intake unit that takes in the shield gas blown from the blow off unit. The blow off unit and the intake unit are provided so as to interpose the irradiation point and face each other in a first intersecting direction and cause the shield gas to flow in one direction.

A laser cutting head includes a controllable collimator with movable collimator lenses for controlling beam diameter and/or focal point location. The laser cutting head may be used in a laser cutting system with a control system for controlling the position of the movable collimator lenses. The lenses may be moved, for example, to adjust the beam spot size for cutting different types of material or material thicknesses. The lenses may also be moved to adjust a focal point back to the workpiece after changing the distance of the laser cutting head relative to the workpiece.

A laser cutting head includes a controllable collimator with movable collimator lenses for controlling beam diameter and/or focal point location. The laser cutting head may be used in a laser cutting system with a control system for controlling the position of the movable collimator lenses. The lenses may be moved, for example, to adjust the beam spot size for cutting different types of material or material thicknesses. The lenses may also be moved to adjust a focal point back to the workpiece after changing the distance of the laser cutting head relative to the workpiece.

Disclosed is a switching system for a facility for 3D printing by spraying at least a first powder, including a body defining: at least one first upstream gas conduit configured to receive a gas; at least one first upstream powder conduit configured to receive the first powder; at least one first downstream discharge conduit for discharging the first powder; and a downstream work conduit configured in order to supply a nozzle designed for depositing at least the first powder. The system further includes a distributor that is movable with respect to the body, preferably in rotation about an axis, between a rest position, in which the first upstream powder conduit is fluidly connected, via the distributor, to the first downstream discharge conduit, and at least a first supply position, in which the first upstream powder conduit is fluidly connected, via the distributor, to the downstream work conduit.

A laser cladding head comprises a protective housing, a focal array, a turning mirror, and a powder nozzle. The housing extends along a primary axis from a proximal end to a distal end. The focal array is situated at the proximal end and oriented to receive and focus collimated light in a beam directed substantially along the primary axis. The turning mirror is situated at the distal end and disposed to redirect the beam in an emission direction, towards a target point separated from the turning mirror by a working distance of at most a tenth the focal length. The turning mirror is a nonfocal reflective surface indexable to alter an impingement location of the beam on the turning mirror. The powder nozzle is situated at the distal end and receives and directs weld material towards the target point for melting.

There is provided a housing for a head for directing an electromagnetic radiation beam at a target, the housing comprising: an inlet for receiving a fluid; a cavity for enclosing at least one component for controlling the optical path of the radiation beam within the marking head; an outlet for the fluid; a first channel defining a first fluid path from the inlet to the cavity; and a second channel defining a second fluid path from the cavity to the outlet. When the at least one component for controlling the optical path of the radiation beam is enclosed within the cavity, the housing and the at least one component further define a third channel between the first channel and the second channel. The first channel, second channel and third channel are configured to isolate the fluid from the optical path of the radiation beam within the head. There is also provided a method of manufacturing a head for directing an electromagnetic radiation beam at a target.

There is provided a housing for a head for directing an electromagnetic radiation beam at a target, the housing comprising: an inlet for receiving a fluid; a cavity for enclosing at least one component for controlling the optical path of the radiation beam within the marking head; an outlet for the fluid; a first channel defining a first fluid path from the inlet to the cavity; and a second channel defining a second fluid path from the cavity to the outlet. When the at least one component for controlling the optical path of the radiation beam is enclosed within the cavity, the housing and the at least one component further define a third channel between the first channel and the second channel. The first channel, second channel and third channel are configured to isolate the fluid from the optical path of the radiation beam within the head. There is also provided a method of manufacturing a head for directing an electromagnetic radiation beam at a target.