The problem of limited throughput in three-dimensional (3D) printing processes is addressed by systems and methods that employ mirrors to receive energy reflected by the melt pool and to redirect such light back to the melt pool, where it may further heat the melt pool. Multiple such passes of reflection from the melt pool and redirection back to the melt pool may substantially increase the efficiency at which the melt pool absorbs the energy, thereby substantially increasing the throughput of the 3D printing process.

A method for manufacturing a connecting part includes a first portion having a threaded end that is able to be screwed to the end of a first tubular component for connecting the connecting part to said first tubular component, the method comprising a step of producing, by an additive manufacturing method, a second portion of the connecting part juxtaposed with the first portion having a threaded end. Moreover, the first portion having a threaded end is obtained by reworking the first portion on a separate tubular component of the connecting part in order to be joined to the connecting part.

A method for welding between two metallic plates, including: (a) fitting a solid plate without openings, configured to be transparent at at least one emission wavelength of a laser beam (F) emitted by a laser (L), between the laser (L) and at least one contact zone between the metallic plates to be welded; (a1) inerting of the contact zone via a netural gas, where the neutral gas circulates in channels delimited by the contact zone between the metallic plates and by the solid plate; (a2) exerting pressure on the two metallic plates to apply them against one another in the contact zone to be welded, where the application pressure is exerted by the solid plate directly in contact with one of the two metallic plates to be welded; and (b) emission of a laser beam, through the solid plate, to perform welding of the metallic plates in the contact zone.

A method for welding between two metallic plates, including: (a) fitting a solid plate without openings, configured to be transparent at at least one emission wavelength of a laser beam (F) emitted by a laser (L), between the laser (L) and at least one contact zone between the metallic plates to be welded; (a1) inerting of the contact zone via a netural gas, where the neutral gas circulates in channels delimited by the contact zone between the metallic plates and by the solid plate; (a2) exerting pressure on the two metallic plates to apply them against one another in the contact zone to be welded, where the application pressure is exerted by the solid plate directly in contact with one of the two metallic plates to be welded; and (b) emission of a laser beam, through the solid plate, to perform welding of the metallic plates in the contact zone.

A valve seat formed within an aluminum engine component includes a valve seat surface machined within the aluminum engine component, a layer of copper alloy material laser clad onto the valve seat surface of the aluminum engine component, the layer of copper alloy material having a thickness of less than 2.0 millimeters, and a layer of copper alloy/tool steel carbide material laser clad onto the layer of copper alloy material, the layer of copper alloy/tool steel carbide material having an average thickness of less than 0.5 millimeters, wherein the layer of copper alloy/tool steel carbide material has an outer surface that is machined to a final valve seat profile.

A valve seat formed within an aluminum engine component includes a valve seat surface machined within the aluminum engine component, a layer of copper alloy material laser clad onto the valve seat surface of the aluminum engine component, the layer of copper alloy material having a thickness of less than 2.0 millimeters, and a layer of copper alloy/tool steel carbide material laser clad onto the layer of copper alloy material, the layer of copper alloy/tool steel carbide material having an average thickness of less than 0.5 millimeters, wherein the layer of copper alloy/tool steel carbide material has an outer surface that is machined to a final valve seat profile.

Systems and methods in which dot-like portions of a material (e.g., a viscous material such as a solder paste) are printed or otherwise transferred onto an electronic component at a first printing unit, and the electronic component is subsequently placed onto a substrate with the portions of viscous material between the electronic component and the substrate. Optionally, a printing unit which prints the dots of material onto the electronic component includes a coating system that creates a uniform layer of the material on a donor substrate, and the material is transferred in the individual dot-like portions from the donor substrate onto the electronic component by the printing unit. The system may also include imaging units to aid in the overall process.

A machine tool arranged to deliver an energy source through a processing head onto a work-piece, wherein; the machine-tool has a clamping mechanism arranged to temporarily receive the processing-head, or another machining or processing-head, to process a work-piece; the processing-head comprising one or more guiding mechanisms arranged to direct the energy source onto a work-piece and a processing-head docking-manifold arranged to have connected thereto one or more media to be, in use, supplied to the processing-head to facilitate processing of the work-piece; wherein the processing-head docking-manifold allows the one or more media to be supplied to the processing-head when the processing-head is connected to the clamping mechanism; and wherein the machine-tool also comprises at least one mechanism arranged to move a supply docking-manifold into and/or out of connection with the processing-head docking-manifold such that when the two manifolds are connected the or each media is supplied to the processing head.

A machine tool arranged to deliver an energy source through a processing head onto a work-piece, wherein; the machine-tool has a clamping mechanism arranged to temporarily receive the processing-head, or another machining or processing-head, to process a work-piece; the processing-head comprising one or more guiding mechanisms arranged to direct the energy source onto a work-piece and a processing-head docking-manifold arranged to have connected thereto one or more media to be, in use, supplied to the processing-head to facilitate processing of the work-piece; wherein the processing-head docking-manifold allows the one or more media to be supplied to the processing-head when the processing-head is connected to the clamping mechanism; and wherein the machine-tool also comprises at least one mechanism arranged to move a supply docking-manifold into and/or out of connection with the processing-head docking-manifold such that when the two manifolds are connected the or each media is supplied to the processing head.

Methods for repairing an airfoil having a damaged region are provided. The method can include removing the damaged portion from the airfoil to form an intermediate component. The damaged portion generally includes an original film hole having an original cross-sectional geometry. Using additive manufacturing, a replacement portion is then applied on the intermediate component to form a repaired component with the replacement portion including a rebuilt film hole having a rebuilt cross-sectional geometry that is different than the original cross-sectional geometry.