A method of manufacturing of a component having the steps of manufacturing of a first segment for the component by a powder-bed manufacturing process, and the manufacturing of a second segment for the component originating from the first segment by an additive manufacturing process, such that the second segment projects by a projecting distance over at least one side face of the first segment. Furthermore, a component has the first segment being manufactured by the powder-bed manufacturing process and the second segment being manufactured by the additive manufacturing process, wherein the second segment projects by a projecting distance over at least one side face of the first segment.

A method of manufacturing of a component having the steps of manufacturing of a first segment for the component by a powder-bed manufacturing process, and the manufacturing of a second segment for the component originating from the first segment by an additive manufacturing process, such that the second segment projects by a projecting distance over at least one side face of the first segment. Furthermore, a component has the first segment being manufactured by the powder-bed manufacturing process and the second segment being manufactured by the additive manufacturing process, wherein the second segment projects by a projecting distance over at least one side face of the first segment.

Generally described, a hybrid additive manufacturing method may be used to produce complex parts using additive manufacturing technologies. The methods may include manufacturing one or more first portions of the part with a first additive manufacturing process, such as a powder bed fusion process using a metallic powder source material. The first portion of the part is then transferred to an operating bed of a second additive manufacturing process, such as a direct deposition process using a solid metallic source material. In this regard, the first additive manufacturing process is different from the second additive manufacturing process. Next, another portion of the part is manufactured, coupled to, and partially surrounding the first portion of the part using the second additive manufacturing process, portions of which may be machined with a tool to provide a finished part.

A hybrid welding power system includes: an AC/DC converter (101) to generate a rectified voltage from AC input power; a boost circuit (102) to generate a DC link voltage from the rectified voltage; an inverter (104) to generate a transformer input from the DC link voltage in accordance with a welding operation; an HF transformer (106) to receive the transformer input and generate a transformer output; a secondary rectifier (108) to rectify the transformer output to generate output welding power to be supplied to a weld output of the welding power system; and a battery power converter to couple a battery (112) to the DC link, the transformer (106), or the weld output to enable discharging of the battery (112) to the hybrid welding power system and enables charging of the battery (112) via the AC input, the DC link, the transformer (106), or the weld output in various implementations.

A hybrid welding power system includes: an AC/DC converter (101) to generate a rectified voltage from AC input power; a boost circuit (102) to generate a DC link voltage from the rectified voltage; an inverter (104) to generate a transformer input from the DC link voltage in accordance with a welding operation; an HF transformer (106) to receive the transformer input and generate a transformer output; a secondary rectifier (108) to rectify the transformer output to generate output welding power to be supplied to a weld output of the welding power system; and a battery power converter to couple a battery (112) to the DC link, the transformer (106), or the weld output to enable discharging of the battery (112) to the hybrid welding power system and enables charging of the battery (112) via the AC input, the DC link, the transformer (106), or the weld output in various implementations.

An electron beam installation, which is used for processing powdered material, has a powder container, which can accommodate a powder bed made of the powdered material to be processed. Furthermore, it has an electron beam generator, which is configured to direct an electron beam onto laterally differing locations of the powder bed. To reduce the dispersion of the powdered material during the processing using the electron beam, the electron beam installation has a frit device, which, by applying an AC voltage between at least two electrodes, generates an electromagnetic alternating field, which bonds the powdered material of the powder bed, at least in regions over the powder bed.

A method of making a heat exchanger that includes sealing tubes to header slots and brazing the tubes to the header slots. The method further includes coupling a cover to the header to cover a liquid-side surface of the header and to cover ends of the tubes, and applying flux to an air-side surface of the header and to the tubes. Coupling the cover to the header is performed after sealing the tubes to the header slots and coupling the cover to the header is performed before applying flux to the air-side surface of the header and to the tubes. Applying flux is performed before brazing each of the tubes to the header slots and sealing each of the tubes to the header slot includes sealing a perimeter of each of the tubes to the header slot.

The present invention discloses build-up welding methods for repair by low power density laser direct energy deposition upon a substrate to be welded, which do not necessarily require preheating of the substrate. The present invention further discloses welded regions formed by such methods, and products comprising such welded regions. Moreover, the present invention relates to laser additive welding methods and processes using a filler wire for various welding positions and orientations.

A method for the preparation of steel sheets for fabricating a welded steel blank is provided. The method includes a step of removing at least part of the first and second metal alloy layers in first and second peripheral zones of pre-coated steel first and second sheets, respectively, by simultaneously ablating the first and second precoatings in the first and second peripheral zones of the pre-coated steel first and second sheets to define first and second ablation zones, the first and second peripheral zones being zones of the first and second principal faces closest to the median plane and located on either side of the median plane.

A method for the preparation of steel sheets for fabricating a welded steel blank is provided. The method includes a step of removing at least part of the first and second metal alloy layers in first and second peripheral zones of pre-coated steel first and second sheets, respectively, by simultaneously ablating the first and second precoatings in the first and second peripheral zones of the pre-coated steel first and second sheets to define first and second ablation zones, the first and second peripheral zones being zones of the first and second principal faces closest to the median plane and located on either side of the median plane.