A method for generating a camera image from which a welding contour can be derived along which an assembly is to be welded in an image processing-supported laser transmission welding method. The transparent component of the assembly is illuminated from a side facing away from the camera. The invention also relates to a device which is suitable to carry out the method and wherein an illumination device has at least one light source, the light source being arranged in a workpiece holder in which the assembly to be welded is received in a receiving area and being directed into the receiving area.

A method and arrangement for testing and/or correction of a weld (34, 36, 38) of a test object (26, 102), including alignment of an ultrasonic probe (16, 128) guided by a robot (100) on a target position of the weld (28, 30, 32), determination of the actual position (34, 36, 38) of the weld by means of an optical sensor (22, 130) and alignment of the ultrasonic probe (16) on the actual position, and measurement of the weld, where CAD data of the target position of the weld (28, 30, 32) is made available, on the basis of the CAD data of the weld the ultrasonic probe (16, 128) is aligned on the target position of the weld, and the ultrasonic probe is placed on the weld with controlled force after determination of the actual position (34, 36, 38) of the weld by means of the optical sensor (22, 130).

The present invention relates to a weld bead inspection device that inspects the shape of a weld bead, and provides a weld bead inspection device capable of inspecting the welding quality, welding state, and the like by imaging the shape of the weld bead in a pipe. For this purpose, the weld bead inspection device of the present invention includes an image sensor unit that images a shape of a weld bead in a downwardly open inner space formed on a middle inner side of a housing unit and an illumination unit that provides illumination light directly or indirectly to the weld bead. Accordingly, by moving and rotating the weld bead inspection device along an outer peripheral surface of a pipe to be inspected, it is possible to quickly and accurately inspect the weld bead by virtue of a simple inspection operation even in a complex facility structure.

A method for monitoring and/or controlling in a closed loop a laser welding process for welding together two workpieces of metallic material includes, during the laser welding process, scanning a melt pool and/or a melt bead using an optical coherence tomography (OCT) measurement beam in at least one line scan, determining an actual geometry of the melt pool and/or the melt bead based on the at least one line scan, and setting at least one welding parameter controlled in the closed loop based on a deviation of the actual geometry from a target geometry of the melt pool and/or the melt bead.

The invention relates to a method for determining the performance of a welding method carried out on a metal workpiece, in particular an electric arc welding or laser welding method, with the following steps: introducing one or more extracts of the initial image each having at least one presumed projection, as input to at least one neural network, in particular a convolutional neural network, so as to classify the presumed projections as confirmed or unconfirmed projections, carrying out a second digital processing operation on the initial image comprising the previously classified projections so as to determine at least one parameter representative of the quantity of confirmed projections chosen from the surface of one or more projections.

A method for sealing fluid cooled conduits in-situ for a generator is provided. The fluid or liquid cooled conduits are located external to a stator of the generator and substantially outward of stator bars. The method includes draining coolant from the fluid cooled conduits, and drying interior surfaces of the fluid cooled conduits. In inserting step inserts a borescope and a sealant applicator through an opening in one of the fluid cooled conduits. A locating step locates a brazed joint in the fluid cooled conduit, and a positioning step positions the borescope and the sealant applicator near the brazed joint. An applying step applies a sealant to the inside of the fluid cooled conduit at the brazed joint A viewing step may be used to view the brazed joint with the borescope to confirm that the applying step has been successful.

A method for sealing fluid cooled conduits in-situ for a generator is provided. The fluid or liquid cooled conduits are located external to a stator of the generator and substantially outward of stator bars. The method includes draining coolant from the fluid cooled conduits, and drying interior surfaces of the fluid cooled conduits. In inserting step inserts a borescope and a sealant applicator through an opening in one of the fluid cooled conduits. A locating step locates a brazed joint in the fluid cooled conduit, and a positioning step positions the borescope and the sealant applicator near the brazed joint. An applying step applies a sealant to the inside of the fluid cooled conduit at the brazed joint A viewing step may be used to view the brazed joint with the borescope to confirm that the applying step has been successful.

The disclosure concerns a method for monitoring and/or controlling a quality of spot weldings of a processing island, comprising at least two welding controls on one or more workpieces, wherein the method is based on a comparing of the measured values and an outputting of a fault message taking place from a central control of the processing island, the central control being in communicating connection with every welding control, in order to control them appropriately in dependence on all of the measured values and the predefined tolerance margin, the welding controls being in communicating connection with one another.

Electromagnetic and eddy current techniques for fast automated real-time and near real-time inspection and monitoring systems for high production rate joining processes. An eddy current system, array and method for the fast examination of welds to detect anomalies such as missed seam (MS) and lack of penetration (LOP) the system, array and methods capable of detecting and sizing surface and slightly subsurface flaws at various orientations in connection with at least the first and second weld pass.

A method and a test fixture for evaluating a battery cell are described, wherein the battery cell is composed of a cell body having a plurality of electrode foils that are joined to both a positive terminal and a negative terminal at weld junctions. The method includes retaining the cell body of the battery cell in a first clamping device and gripping one of the positive and negative terminals in a terminal gripper. A dynamic stress end effector coupled to the terminal gripper is employed to apply a vibrational excitation load to the one of the positive and negative terminals. Impedance between the positive terminal and the negative terminal is monitored via a controller, and integrity of the weld junction of the one of the positive and negative terminals is evaluated based upon the impedance.