Disclosed is an aluminum alloy brazing sheet including a core material, a brazing filler material provided on one surface of the core material and formed of an Al—Si based alloy, and a sacrificial anode material provided on the other surface of the core material, the brazing sheet having a thickness of less than 200 μm, wherein the core material includes more than 1.5% by mass and 2.5% or less by mass of Cu, and 0.5 to 2.0% by mass of Mn, with the balance being Al and inevitable impurities, wherein the sacrificial anode material includes 2.0 to 10.0% by mass of Zn, an Mg content in the sacrificial anode material being restricted to 0.10% or less by mass, with the balance being Al and inevitable impurities, and wherein each of the brazing filler material and the sacrificial anode material has a thickness thereof in a range of 15 to 50 μm, and the total of cladding rates of the brazing filler material and sacrificial anode material is 50% or less.

A solder and methods of forming an electrical interconnection are shown. Examples of solders include gallium based solders. A solder including gallium is shown that includes particles of other solders mixed with a gallium based matrix. Methods of applying a solder are shown that include swiping a solder material over a surface that includes a resist pattern. Methods of applying a solder are also shown that include applying a solder that is immersed in an acid solution that provides a fluxing function to aid in solder adhesion.

A solder alloy that contains 0.005 mass % or more and 0.1 mass % or less of Mn, 0.001 mass % or more and 0.1 mass % or less of Ge, and a balance of Sn. A plurality of Ge oxides is distributed on an outermost surface side of an oxide film including Sn oxide, Mn oxide and Ge oxide by adding 0.005 mass % or more and 0.1 mass % or less of Mn, 0.001 mass % or more and 0.1 mass % or less of Ge to the solder alloy having a principal ingredient of Sn, so that it is possible to obtain the discolor-inhibiting effect even under the high-temperature and high-humidity environment.

The present disclosure relates to new metal powders, wires and other physical forms for use in additive manufacturing, welding and cladding, and multi-component alloy products made from such metal powders, wires and forms via additive manufacturing, welding and cladding. The composition(s) and/or physical properties of the metal powders, wires or forms may be tailored. In turn, additive manufacturing, welding and cladding may be used to produce a tailored multi-component alloy product.

The present disclosure relates to new metal powders, wires and other physical forms for use in additive manufacturing, welding and cladding, and multi-component alloy products made from such metal powders, wires and forms via additive manufacturing, welding and cladding. The composition(s) and/or physical properties of the metal powders, wires or forms may be tailored. In turn, additive manufacturing, welding and cladding may be used to produce a tailored multi-component alloy product.

To provide a Ni ball having a low α dose and high sphericity even when it contains impurity elements other than Ni in certain amounts. The Ni ball contains an element U, a content thereof being 5 ppb or less, and an element Th, a content thereof being 5 ppb or less, wherein a purity of the Ni ball is 99.9% or more but 99.995% or less, an α dose thereof is 0.0200 cph/cm.sup.2 or less, a content of either Pb or Bi, or a total content of both Pb and Bi is 1 ppm or more, and a sphericity thereof is 0.90 or more, in order to prevent any software errors and reduce connection failure.

To provide a Ni ball having a low α dose and high sphericity even when it contains impurity elements other than Ni in certain amounts. The Ni ball contains an element U, a content thereof being 5 ppb or less, and an element Th, a content thereof being 5 ppb or less, wherein a purity of the Ni ball is 99.9% or more but 99.995% or less, an α dose thereof is 0.0200 cph/cm.sup.2 or less, a content of either Pb or Bi, or a total content of both Pb and Bi is 1 ppm or more, and a sphericity thereof is 0.90 or more, in order to prevent any software errors and reduce connection failure.

The disclosed technology generally relates to welding, and more particularly to a consumable welding wire for metal arc welding, and a method and a system for metal arc welding using the consumable welding wire. In one aspect, a method of arc welding includes providing a welding wire comprising one or more alkaline earth metal elements. The method additionally includes applying power to the welding wire to generate a plasma arc sufficient to melt the welding wire. The method further includes depositing molten droplets formed by melting the welding wire onto a workpiece at a high deposition rate while regulating to maintain a substantially constant power delivered to the plasma arc.

The disclosed technology generally relates to welding, and more particularly to a consumable welding wire for metal arc welding, and a method and a system for metal arc welding using the consumable welding wire. In one aspect, a method of arc welding includes providing a welding wire comprising one or more alkaline earth metal elements. The method additionally includes applying power to the welding wire to generate a plasma arc sufficient to melt the welding wire. The method further includes depositing molten droplets formed by melting the welding wire onto a workpiece at a high deposition rate while regulating to maintain a substantially constant power delivered to the plasma arc.

A hollow aluminum structure that will be brazed includes at least one brazing sheet having a filler metal layer clad onto a core layer. The core layer is composed of aluminum or an aluminum alloy containing less than 0.2 mass % Mg. The filler metal layer is composed of an aluminum alloy that contains Si: 4.0-13.0 mass % and Bi: 0.01-0.3 mass %, and further contains Li: 0.004-0.08 mass % and/or Be: 0.006-0.12 mass %, the filler metal layer containing less than 0.1 mass % Mg. The hollow aluminum structure is assembled such that the filler metal layer is present at locations that will form both an interior-facing brazed joint and an exterior-facing brazed joint. Then, flux is applied onto the filler metal layer at the location that will form the exterior brazed joint, and the hollow aluminum structure heated in an inert gas atmosphere to form the interior brazed joint and the exterior brazed joint.