A system for positioning and welding a bracket 30 to a mounting surface, such as a vehicle side rail 40, including using a pivoting tool 20 on a moveable arm 10 that allows the bracket 30 to pivot to minimize the gap between the bracket 30 and its intended mounting surface. The pivoting tool 20 secures, positions near the surface, and allows the bracket 30 to pivot for a precise surface match. A welder 50 welds the bracket 30 to the surface with the gap minimized while the bracket 30 is held in the desired position. The pivoting tool 20 is preferably on an adjustable appendage 12 or combination end 60 mounted on a distal end of the arm 10. The flexible tooling does not require the bracket 30 to be forced with substantial pressure against the mounting surface.

The invention relates to a method for predicting the tilt inclination of a workpiece part that is being cut free from a remaining workpiece using a machine tool during a machining process, and that rests on one or more supports, said method comprising the following steps: determining one or more possible tilt edges about which the workpiece part being cut free might tilt. For at least one potential tilt edge, particularly for each potential tilt edge, determining tilt moments that act on the workpiece part in different states of the machine tool, and on the basis of the determined tilt moments, determining whether the workpiece part would tilt about a tilt edge.

The invention relates to a device (1) for the internal welding of pipes and profiles, comprising a cantilever arm (2, 2a), which is secured to a suspension (3), which cantilever arm can be inserted into the pipe or profile to be welded and on which a welding head (4) is displaceably attached, the cantilever arm (2, 2a) further comprising at least one laser (5) and at least one camera (6). To avoid the disadvantageous effects of magnetism and heat on the position of the welding head (4), the invention proposes that a laser (5) is attached on the suspension (3), and a camera (6) for observing the laser beam (5a) is attached on the end of the cantilever arm (3) or on the welding head (4). A correction signal is calculated from the change in position of the laser beam (5a) observed with the camera (6) and forwarded to a control unit for adjusting the welding head (4) by means of displacement devices (8, 9).

A fully automated plasma sheet metal cutter that can be integrated into a HVAC coil-line and which increases the precision of cutting, decreases the time it takes to cut a particular component sheet metal part, and offers flexibility in cutting different sized and shaped holes or openings. Further, since the system is fully automated, it eliminates the error or cost attributed to a portion of the cutting process that heretofore has been associated with a manual laborer.

A welding system for applying a weld to a workpiece, the welding system including a frame, a welding torch mounted on the frame, the welding torch including an electrode; a wire guide adapted to direct a wire toward the electrode; a wire alignment assembly including a fixture frame having a wire guide holder mounted thereon, the wire guide being supported on the wire guide holder, wherein the wire alignment assembly includes multiple degrees of freedom for adjusting the position of the wire guide as needed for a given welding operation.

A rotatable plasma torch is provided which can easily rotate when used in robotic or automatic cutting system while minimizing damage to internal connections of the torch. The torch is provided with a sleeve structure on the torch handle where there is no structure or component positioned between the sleeve and the exterior of the torch handle.

In various examples, a computer-implemented method of generating instructions for a welding robot. The computer-implemented method comprises identifying an expected position of a candidate seam on a part to be welded based on a Computer Aided Design (CAD) model of the part, scanning a workspace containing the part to produce a representation of the part, identifying the candidate seam on the part based on the representation of the part and the expected position of the candidate seam, determining an actual position of the candidate seam, and generating welding instructions for the welding robot based at least in part on the actual position of the candidate seam.

An arc start adjustment device adjusting an arc start procedure in a welding process comprises an obtainment unit that obtains welding data indicating a welding state during or after a welding process, and a procedure adjustment unit that adjusts the arc start procedure such that the cycle time of the welding process is shortened based on welding data obtained by the obtainment unit.

An arc start adjustment device adjusting an arc start procedure in a welding process comprises an obtainment unit that obtains welding data indicating a welding state during or after a welding process, and a procedure adjustment unit that adjusts the arc start procedure such that the cycle time of the welding process is shortened based on welding data obtained by the obtainment unit.

A mobile welding system that does not rely exclusively on a track to define the path of the welder. The present invention generally provides a mobile welder adapted to move along a work piece, the mobile welder including a chassis supporting a motor assembly; a travel assembly attached to the chassis and adapted to support the chassis over a portion of the work piece, wherein the motor is coupled to the travel assembly to selectively cause the chassis to move relative to the work piece; a controller connected to the motor assembly to control movement of the chassis relative to the work piece; a chassis holder connected to the chassis, the chassis holder being adapted to provide a force holding the chassis a selected distance from the work piece; and a welder supported on the chassis, the welder including an implement adapted to perform a welding operation, wherein the implement is supported on the chassis at a location where the implement and the chassis define an uninterrupted line of sight from the implement to the work piece, wherein the chassis holder is spaced from the line of sight a distance sufficient to prevent the chassis holder from interfering with the welding operation.