A method of fabricating of an object includes causing a first heat source to heat a feed material to form a melt pool of the feed material on a surface. The method further includes causing a second heat source to heat the melt pool on the surface to regulate grain formation of the feed material in the melt pool as the melt pool cools and solidifies on the surface to form at least a portion of the object. The method also includes causing the first heat source and the second heat source to move relative to the surface as the melt pool is formed and cooled.

The support device comprises: a pivoting arm arranged to be rotatably supported at a first end thereof by a base of the machine for rotation about a first axis of rotation oriented transversely to a longitudinal axis of the tube; a cylindrical roller mounted at a second end of the pivoting arm opposite to the first end with its axis oriented parallel to the first axis of rotation; a variable-profile support member rotatably mounted at the second end of the pivoting arm for rotation about a second axis of rotation parallel to the first axis of rotation; a first driving system arranged to control the angular position of the pivoting arm about the first axis of rotation; and a second driving system arranged to control the angular position of the support member about the second axis of rotation.

An apparatus (10) for joining a predetermined geometrical profile shape from a sheet material (SM) includes a positioning assembly (12) including a base member (14) and a frame (16) that is operable to receive the sheet material (SM), to configure the sheet material in a predetermined orientation and to linearly translate the sheet material along a process direction (20). A Z-bar (22) is configured to guide a first longitudinal edge (FE) and second longitudinal edge (SE) of the sheet material (SM) into adjacent alignment along the process direction (20). A welding and forging assembly (60) welds and then forges a seam between the first longitudinal edge (FE) and the second longitudinal edge (SE) of the associated sheet material (SM).

A welding apparatus has a guide rail arrangement with at least one guide rail attachable to a welding target. A carriage has a carriage housing and a rail follower assembly that is movably mountable to the guide rail arrangement for relative movement along the at least one guide rail. A feedstock source is disposed within the carriage housing and configured to deposit a feedstock material on a target surface of the welding target. An ultrasonic weld head is partially disposed within the carriage housing and has a sonotrode that extends toward the target surface so as to engage the deposited feedstock material and apply a normal welding force to the deposited feedstock material and the target surface. The sonotrode is operable to conduct ultrasonic vibrations into the deposited feedstock material and the target surface to weld the feedstock material to the target surface.

Methods, machines, and computer program products are disclosed for determining the influence of a laser processing parameter on a laser processing operation by means of a laser beam are described. The methods include conducting linear laser processing operations with different values of the laser processing parameter, the speed of advance of the laser beam, respectively, being increased in the laser processing operations at least to such an extent that a processing interruption occurs; and determining a relationship between the processing lengths, the associated processing times, or the associated interruption speeds of the laser processing operations and the laser processing parameter using the measured processing lengths, the associated processing times, or the associated interruption speeds of the laser processing operations.

A welding robot is provided. The welding robot is adapted for operating in the space between an upper and a lower platen of a press and comprises a support frame. A welding tool is movable mounted to the support frame. A grinding tool is movable mounted to the support frame. At least a camera is adapted for capturing a view of a working area. A processor is adapted for executing executable commands stored in a storage medium connected thereto. The processor when executing the commands identifies defects on a surface of one of the upper and the lower platen based on image data received from the at least a camera and controls the welding tool and the grinding tool in dependence on the image data. The processor receives data indicative of the repair area, automatically determines toolpath data for welding and grinding in dependence upon the data indicative of a repair area, and generates and provides control data for controlling the welding tool and the grinding tool in dependence upon the toolpath data.

A welding robot is provided. The welding robot is adapted for operating in the space between an upper and a lower platen of a press and comprises a support frame. A welding tool is movable mounted to the support frame. A grinding tool is movable mounted to the support frame. At least a camera is adapted for capturing a view of a working area. A processor is adapted for executing executable commands stored in a storage medium connected thereto. The processor when executing the commands identifies defects on a surface of one of the upper and the lower platen based on image data received from the at least a camera and controls the welding tool and the grinding tool in dependence on the image data. The processor receives data indicative of the repair area, automatically determines toolpath data for welding and grinding in dependence upon the data indicative of a repair area, and generates and provides control data for controlling the welding tool and the grinding tool in dependence upon the toolpath data.

A method and buoyancy system are disclosed for facilitating diver directed underwater friction welding (also known as friction welding) operations. Various illustrative embodiments of the method, buoyancy system and combined portable friction welding system and buoyancy provisions are disclosed for improving ease of diver use in making underwater joints.

A method and buoyancy system are disclosed for facilitating diver directed underwater friction welding (also known as friction welding) operations. Various illustrative embodiments of the method, buoyancy system and combined portable friction welding system and buoyancy provisions are disclosed for improving ease of diver use in making underwater joints.

A method for forming a component includes providing a first layer of a mixture of first and second powders. The method includes determining the frequency of an alternating magnetic field to induce eddy currents sufficient to bulk heat only one of the first and second powders. The alternating magnetic field is applied at the determined frequency to a portion of the first layer of the mixture using a flux concentrator. Exposure to the magnetic field changes the phase of at least a portion of the first powder to liquid. The liquid portion couples to at least some of the second powder and subsequently solidifies to provide a composite component.