A butt-welding device and a method for butt welding workpieces, especially for double-upset resistance-pressure butt-welding of workpieces, particularly wires, strands and profiles, has first and second clamping members for receiving the ends of the workpieces that are to be joined. At least one clamping means can be moved between a starting position and a welding position. At least one deburring tool is provided for deburring the welded workpiece ends. In addition, at least one sensor is provided to determine the geometric dimensions of the workpieces that are to be joined, especially the diameter, the width or the height in the joining plane or substantially parallel thereto, wherein a control unit controls the movement of the clamping members and/or of the deburring tool as a function of the geometric dimension.

A butt-welding device and a method for butt welding workpieces, especially for double-upset resistance-pressure butt-welding of workpieces, particularly wires, strands and profiles, has first and second clamping members for receiving the ends of the workpieces that are to be joined. At least one clamping means can be moved between a starting position and a welding position. At least one deburring tool is provided for deburring the welded workpiece ends. In addition, at least one sensor is provided to determine the geometric dimensions of the workpieces that are to be joined, especially the diameter, the width or the height in the joining plane or substantially parallel thereto, wherein a control unit controls the movement of the clamping members and/or of the deburring tool as a function of the geometric dimension.

An electrolytic brush assembly including a handle assembly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; and a brush connecting assembly for releasably connecting a brush to the handle assembly whereby the brush extends through the aperture of the shroud. The handle assembly includes an adjustment sub-assembly for selectively moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud.

An electrolytic brush assembly including a handle assembly; a shroud extending from the handle assembly, the shroud having an aperture at a distal end thereof; and a brush connecting assembly for releasably connecting a brush to the handle assembly whereby the brush extends through the aperture of the shroud. The handle assembly includes an adjustment sub-assembly for selectively moving the brush connecting assembly and a brush connected thereto relative to the handle assembly and the aperture of the shroud.

A set of fittings for an FSW tool (friction-stir-welding tool) includes an adapter that can be inserted into a tool-receiving element and is designed to receive a welding rod, and a shoulder cap that includes a through-opening for the welding rod and the adapter. The shoulder cap includes a welding shoulder region adjacent to the through-opening on the outer surface. The adapter can be rotated in relation to the shoulder cap, about a longitudinal axis extending concentrically to the through-opening. The inner contour of the through-opening and a radial outer contour of the adapter have a conical shape at least on the end facing the welding point. In this way, a conical annular gap is created between the adapter and the shoulder cap, the width of which is adjustable by positioning the adapter along the longitudinal axis.

A method of connecting together two unit elements (2, 4) of an undersea fluid transport pipe that is subjected to fatigue, by welding together two metallic or bi-metallic unit pipe elements that have been put into abutment via their respective free ends (2a, 4a), the welding being done by making three distinct weld beads (6, 8, 10), with a last weld bead (8) being deposited between two lateral first weld beads (6, 10), and being followed directly by controlled sanding of the weld beads in order to apply compression stresses on them.

A method of connecting together two unit elements (2, 4) of an undersea fluid transport pipe that is subjected to fatigue, by welding together two metallic or bi-metallic unit pipe elements that have been put into abutment via their respective free ends (2a, 4a), the welding being done by making three distinct weld beads (6, 8, 10), with a last weld bead (8) being deposited between two lateral first weld beads (6, 10), and being followed directly by controlled sanding of the weld beads in order to apply compression stresses on them.

A portable rail weld milling machine apparatus comprises a metal frame that incorporates a motor with a rotary carbide tool that is able to lock to a rail or rails for stability. The apparatus houses the required guides and motors to maneuver the tool on a plurality of axes with computer numerical control (CNC). The CNC programming is able to control the carbide tool such that the welded rail can be milled to proper profile on the entire running surface, including the top, the field side, and the gauge side of the ball of the rail.

A portable rail weld milling machine apparatus comprises a metal frame that incorporates a motor with a rotary carbide tool that is able to lock to a rail or rails for stability. The apparatus houses the required guides and motors to maneuver the tool on a plurality of axes with computer numerical control (CNC). The CNC programming is able to control the carbide tool such that the welded rail can be milled to proper profile on the entire running surface, including the top, the field side, and the gauge side of the ball of the rail.

The method for removing a weld bead includes (a) the steps of preparing a scraper having a higher melting point than the melting points of the base metal and the welding rod; (b) heating the base metal and the welding rod to a temperature lower than the melting points of the scrapers to form a molten pool in which the base metal and the welding rod are fused together; (d) moving the at least part along a second surface of the scraper opposite to the first surface facing the base material, thereby discharging the at least part backward, opposite to the forward movement direction of the scraper in step (c).