A method for attaching a cover to a base includes coupling the cover to the base and welding the cover to the base using a friction stir welding tip. The method further includes pushing the cover against the base using a shoulder through which the friction stir welding tip extends.

A system includes a first tubular member comprising a first polymer and a second tubular member comprising a second polymer. The first tubular member defines a lumen configured to receive at least a portion of the second tubular member therein to define a joint region. The system further includes a compression sleeve configured to receive at least a portion of the first tubular member at the joint region and an energy source comprising a fiber laser configured to deliver energy to the joint region to thermally weld the first tubular member to the second tubular member. In some examples, the energy includes a wavelength of radiation transmittable through the compression sleeve and the first tubular member, and absorbable by the first tubular member and the second tubular member.

An apparatus for connecting collar components to an elongate member is disclosed. The apparatus includes a frame structure having a central opening that is configured to receive an elongate member and that includes at least a first gripping station and a second gripping station. Each gripping station includes a reference surface and a clamp device that is configured to force a collar component against the reference surface. The first and second gripping stations are configured to control relative spatial location of a first collar component held by the first gripping station relative to a second collar component gripped by the second gripping station, prior to connecting the first and second collar components to the elongate member.

A bonding probe is used for bonding a cover sheet to a core to form or repair a dual wall structure. The bonding probe includes a body, an attachment end at a distal end of the body, a head at an opposite end of the body, a tip extending from the head, and a cooling passageway. The attachment end couples the body to a resistance welder. The tip extends to form a proximate end of the body. The tip includes a contacting area having a predetermined three dimensional contoured surface. The contacting area aligns with a predetermined area of a three dimensional outer surface of a cover sheet of a dual walled structure. The cooling passageway provides a passageway for a flow of cooling fluid. The cooling passageway extends through the head, and into the tip.

The method comprises a primary joining process in which primary joining is performed by friction stirring by moving a rotary tool (F) once around a recessed part (13) along a first overlap part (H1) in a state where only a stirring pin (F2) of the rotary tool provided with the stirring pin is inserted in the first overlap part (H1) from a front surface (3b) of a sealing body (3) and is in contact with a jacket body (2) and the sealing body (3). In the primary joining process, the rotary tool (F), which is provided with a flat surface (F4) orthogonal to a rotational axis of the stirring pin (F2) and a projection (F5) projecting from the flat surface (F4) at a tip part of the stirring pin (F2), is employed, and the first overlap part (H1) is joined by bringing the flat surface (F4) into contact with only the sealing body (3) and inserting a tip end of the projection (F5) more deeply than the first overlap part (H1).

A pattern formation apparatus is configured to irradiate each of a plurality of base materials being conveyed, with laser such that one of a light path length and a beam size at a position of the plurality of base materials is approximately constant, to form a pattern on a surface of each of the plurality of base materials.

A system and method for laser cutting a plurality of parts, for example metal chassis components, using a plurality of laser cutting apparatuses is provided. The system includes a plurality of the laser cutting apparatuses disposed in a single enclosed cell for simultaneously trimming multiple parts. The system also includes at least one inner chamber and at least one set of double doors for transferring the parts in and out of the enclosed cell without any light escaping the cell. The parts are conveyed through the first door to the inner chamber while the second door is closed, and through the second door to the enclosed cell while the first door is closed. The system also includes robots continuously preloading and unloading the parts to maximize the laser trimming time.

A wall-thickness additive manufacturing device for micro cast-rolling additive manufacturing of large-scale special-shaped pipe, includes: a vertical wall, a heat-insulating cover, a crossed slide assembly and a laser cladding assembly. The vertical wall is horizontally provided on the ground; the crossed slide assembly is fixedly connected to the vertical wall; the laser cladding assembly is fixedly connected to the crossed slide assembly; the vertical wall has a shape of a T-shaped structure. The present invention uses laser welding to solve the problem of heat preservation of the processed workpiece in the process of wall-thickness forming and additive manufacturing.

A method for manufacturing a structural surface heat exchanger of preset or left-hand final shape for an aircraft includes the steps of forming, shaping and assembling, by welding or brazing, a first corrugated skin and a second smooth skin in order to obtain channels. Each channel is delimited by a corrugation of the first skin and the second smooth skin so as to form a structural surface heat exchanger of preset or left-hand final shape, wherein a fluid is configured to circulate in the channels and air is configured to circulate in contact with the second smooth skin.

An article comprising additively manufactured metal portions is described. The article comprises a first additively manufactured metal portion, and a second additively manufactured metal portion coupled to the first additively manufactured metal portion at a welded joint. The article further comprises a resistive heating material disposed within an interior of the welded joint, the resistive heating material comprising a different material than the first additively manufactured metal portion and the second additively manufactured metal portion.