A multi-tubular beam for a vehicle, such as a vehicle structure or a bumper reinforcement, includes an elongated beam formed with a metal sheet. The metal sheet has a central section and outer sections extending along a length of the metal sheet. The outer sections are disposed in opposing directions from the outer edges of the central section to provide adjacent first and second tubular portions. The central section forms a common center wall between the adjacent first and second tubular portions. A first edge portion of the metal sheet is disposed along and in parallel alignment with the center wall. The first edge portion is attached to the center wall at a first weld joint to form the first tubular portion. The first weld joint includes a weld material that extends through a thickness of the center wall and into a thickness of the first edge portion.

A dimensional lumber product and method for marking them. The lumber is marked on a side at regular intervals. The marks may be made with laser, paint, or mechanical force. The marks enable a builder to make accurate cuts using the existing marks, without needing to measure and manually mark the lumber.

A laser processing program creation device sets an evaluation region in an adjacent plane to a target plane; calculates the position of the extremity of the product profile in the axial direction within the evaluation region; sets a first line segment passing through the position of the extremity and extending orthogonally to the axis in the target plane; locates a processing area in the range surrounded by the first line segment, a second line segment, and the product profile, the second line segment extending in the axial direction from an end of the first line segment to the product profile; allocates a trajectory for laser beam cutting to form a notch or a hole in the processing area; and allocates a trajectory for laser beam cutting to cut the material along the product profile.

A prefabricated column assembly includes a hollow tubular column having a longitudinal axis. A gusset plate assembly includes a plurality of gusset plates connected to the column and extending laterally outward from the column in planes generally parallel to the longitudinal axis of the column. A first pair of the gusset plates extends laterally outward from the column along a first axis and defines a space for receiving an end portion of a first beam for mounting the first beam on the first pair of gusset plates. A second pair of the gusset plates extends laterally outward from the column along a second axis that is nonparallel and non-coincident with the first axis. The second pair of gusset plates defines a space for receiving an end portion of a second beam for mounting the second beam on the second pair of gusset plates to provide a bi-axial joint connection.

Described herein are methods and system for welding, for example, girders. The method may include activating a homopolar generator. The method may include applying a force to two metal girders at a desired coupling joint. The method may include generating an electrical pulse using the homopolar generator and conducting the electrical pulse to the desired coupling joint to increase a temperature of the girders. The method may include forming a weld at the desired coupling joint attaching the two metal girders at the desired coupling joint. In some embodiments, the homopolar generator may include a radial bearing rotor including a rotatable shaft and a bearing assembly. The bearing assembly may include nonmagnetic bearings. The homopolar generator may include a field coil. The homopolar generator may include a brush actuation mechanism which when activated engages a plurality of brush devices to the radial bearing rotor.

In the present disclosure, friction stir welding tools having probes and stationary shoulders are disposed at corners between a first workpiece and a second workpiece. A welding device main body includes axially perpendicular movement units for moving spindle units, which hold the respective friction stir welding tools on a frame, in directions perpendicular to rotary shafts of probes, and axial movement units for moving the spindle units in directions parallel to the rotary shafts of the probes.

A system for positioning and welding a bracket 30 to a mounting surface, such as a vehicle side rail 40, including using a pivoting tool 20 on a moveable arm 10 that allows the bracket 30 to pivot to minimize the gap between the bracket 30 and its intended mounting surface. The pivoting tool 20 secures, positions near the surface, and allows the bracket 30 to pivot for a precise surface match. A welder 50 welds the bracket 30 to the surface with the gap minimized while the bracket 30 is held in the desired position. The pivoting tool 20 is preferably on an adjustable appendage 12 or combination end 60 mounted on a distal end of the arm 10. The flexible tooling does not require the bracket 30 to be forced with substantial pressure against the mounting surface.

A method is provided for transporting flat materials to be welded together, specifically a first flange and/or a second flange and a web for producing a beam through a welding station. The flat materials are aligned and guided by rollers. A slide is arranged upstream of the welding station in the run-through direction and a gripper is arranged downstream of the welding station. The slide introduces the flat materials into the welding station and moves them as far as a first position by means of a pushing movement at an advancement speed. The gripper grips the flat materials at the first position, and pulls the flat materials out of the welding station at the pulling speed and moves them as far as a second position by means of a pulling movement. The slide is arranged upstream of the welding station and the gripper is arranged downstream of the welding station.

A workpiece having a first plate-shaped part and a second plate-shaped part connected to the first plate-shaped part in a direction to cross the first plate-shaped part is cut with a laser beam. A cutting line across the first plate-shaped part and the second plate-shaped part is set. In the second plate-shaped part, a notch portion that opens to a tip end portion of the second plate-shaped part and is along the cutting line is formed by cutting with the laser beam so that a cutout piece that is cut out by forming the notch portion is divided into a tip end portion and a base portion. The first plate-shaped part is cut along the cutting line by irradiation with the laser beam from one direction.

A galvanized reinforcement beam is continuously formed by uncoiling a roll of galvanized sheet stock in a generally horizontal plane. Protrusions are formed at an upper surface of the sheet stock, which is then roll formed to form a tubular shape with the protrusions abutting a surface of the sheet stock to form venting gaps. The sheet stock is laser welded at the protrusions to continuously form a weld joint, where zinc oxide gas generated from the welding is permitted to escape an interior of the tubular shape through the venting gaps.