Method for forming a shield connection of a shielded cable with the steps of pushing a sleeve onto a shield of a cable, inserting the cable with the sleeve into a magnetic pulse welding coil, and energizing the magnetic pulse welding coil with a current pulse in such a way that the sleeve is joined to the shield with a material bond.

A bonding method for a conductor of an electric wire includes a conductor formed of a plurality of strands and a sheath covering the conductor such that the conductor is exposed to a predetermined length. The bonding method ultrasonically bonds the plurality of strands of the electric wire to each other using an anvil and a horn. When the strands are ultrasonically bonded to each other by clamping a part of the conductor exposed from the sheath between the anvil and the horn throughout a predetermined length and ultrasonically vibrating the horn, a distance from the anvil or the horn to the sheath of the electric wire is shorter than a length of the strands when the strand vibrates in a primary mode by ultrasonic vibration.

The invention relates to a method for forming a laser-welded connection, in which two parts to be joined (11; 11a, 12; 12a) are connected to one another under the effect of a laser beam (1) in a joining region (30; 30a) to form a weld (2), wherein one part to be joined (11; 11a) consists of a material transparent to laser radiation and the other part to be joined (12; 12a) consists of a material absorbent to laser radiation, and wherein the two parts to be joined (11; 11a, 12; 12a) form a receptacle (25; 25a; 25b) for a component (13; 13a; 13b; 14) separate from the parts to be joined (11; 11a, 12; 12a).

An automatic wire arranging device includes a controller, at least one driving device electrically connected with the controller, a first wire clamping jig connected with the at least one driving device, a second wire clamping jig disposed to the first wire clamping jig, at least one charge-coupled device camera connected with the controller, and at least one puncher pin connected with the at least one driving device. The first wire clamping jig opens a plurality of first clamping slots. Each of the plurality of the first clamping slots opens a through-hole. The second wire clamping jig opens a plurality of second clamping slots. The at least one puncher pin is capable of penetrating through the through-hole and pushing against a core wire to be away from one of the plurality of the first clamping slots and be blocked in one of the plurality of the second clamping slots.

A method to manufacture an electrical connection assembly includes: preparing a wiring material (10) that has conductors and an insulation coating, and preparing a connector (CN) including terminals (20) each having an outward projecting portion (24) with a conductor connection surface (27a) and an insulating housing (30). The method proceeds by setting solder on the conductor connection surfaces (27a) and then removing the insulation coating covering parts to be connected from surfaces of the conductors by melting or dissolving the insulation coating. The method also electrically connects the conductors of the parts to be connected to the conductor connection surfaces (27a) by the solder by heating the parts of the respective conductors to be connected together with the solder while holding a state where the conductors of the wiring material (10) are arrayed at intervals from each other in an array direction.

Some implementations of the disclosure are directed to a solder preform, comprising: a solder alloy body, the solder alloy body comprising at least one opening; and a flux core embedded in the solder alloy body, the flux core comprising a thermochromic indicator, wherein during reflow soldering, the flux core comprising the thermochromic indicator is configured to flow out of the at least one opening of the solder alloy.

A tailored blank for hot stamping includes a welded portion formed by butt-welding a first aluminum-plated steel sheet and a second aluminum-plated steel sheet, an Average Al concentration of a weld metal in the welded portion is in a range of 0.3 mass % to 1.5 mass %, an Ac.sub.3 point of the weld metal is 1250 C. or lower, and furthermore, an aluminum layer formed during the butt-welding is present on a surface of the welded portion.

To provide a heater chip which is excellent in energization heat generation characteristic of the ironing portion thereof, and which can efficiently and stably perform a joining process of joining a conducting thin wire to a terminal member. The heater chip comprises an ironing portion located at the lowermost position in a posture of a normal use mode and a pair of connection terminal portions and formed integrally with the ironing portion and extending symmetrically or asymmetrically upward from a left and a right ends of the ironing portion. The ironing portion has a cross-sectional area equal to or smaller than the cross-sectional areas of the connection terminal portions and on the path of a current flowing in the heater chip when energized. A concave portion is formed on one side face of the ironing portion. A thermocouple is attached to the back face of the ironing portion through a protrusion.

Systems and methods for the manufacture of a solid wire using additive manufacturing techniques are disclosed. In one embodiment, a fine powdery material is sintered or melted or soldered or metallurgically bonded onto a metal strip substrate in a compacted solid form or a near-net shape (e.g., a near-net solid wire shape) before being turned into a final product through forming or drawing dies.

A bonding method for a conductor of an electric wire includes a conductor formed of a plurality of strands and a sheath covering the conductor such that the conductor is exposed to a predetermined length. The bonding method ultrasonically bonds the plurality of strands of the electric wire to each other using an anvil and a horn. When the strands are ultrasonically bonded to each other by clamping a part of the conductor exposed from the sheath between the anvil and the horn throughout a predetermined length and ultrasonically vibrating the horn, a distance from the anvil or the horn to the sheath of the electric wire is shorter than a length of the strands when the strand vibrates in a primary mode by ultrasonic vibration.