A method of forming a component includes heating the component to a burnishing temperature above 500 degrees Fahrenheit, and burnishing a surface of the component while the component is at the burnishing temperature to densify the surface. The burnishing process at an elevated temperature may be integrated into other processes, such as the sintering or heat treating processes.

A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool for applying compressive stress with rolling elements includes a fork having a base section and a plurality of fork arms, each fork arm extends outwardly from the base section and the fork arms are separated from one another to form an opening. The deep rolling tool may also include rolling elements, wherein each rolling element is mounted at the distal end of a fork arm, and the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool.

A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool for applying compressive stress with rolling elements includes a fork having a base section and a plurality of fork arms, each fork arm extends outwardly from the base section and the fork arms are separated from one another to form an opening. The deep rolling tool may also include rolling elements, wherein each rolling element is mounted at the distal end of a fork arm, and the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool.

The invention relates to a method for calibrating, in particular, sintered pressed parts, wherein a calibration procedure of each individual pressed part is controlled depending on at least one specific pressed part parameter of the respective pressed part measured before calibration and/or depending on at least one production parameter of a preceding pressing and/or sintering step of the respective pressed part.

A device for electromechanically assisted roller burnishing (EMRB) may comprise: a roller burnishing tool with exactly one current-leading roller burnishing element for burnishing a workpiece, wherein the roller burnishing element represents a first electrical contact element for electrically contacting first location of the workpiece, and a second electrical contact element for electrically contacting second location of the workpiece; wherein the first and the second electrical contact elements can be positioned at a settable spatial distance to one another, so that on moving the roller burnishing element on the workpiece, a current path in the workpiece between the first and the second contact elements is always a constant length.

A device for electromechanically assisted roller burnishing (EMRB) may comprise: a roller burnishing tool with exactly one current-leading roller burnishing element for burnishing a workpiece, wherein the roller burnishing element represents a first electrical contact element for electrically contacting first location of the workpiece, and a second electrical contact element for electrically contacting second location of the workpiece; wherein the first and the second electrical contact elements can be positioned at a settable spatial distance to one another, so that on moving the roller burnishing element on the workpiece, a current path in the workpiece between the first and the second contact elements is always a constant length.

A system for sealing a plurality of orifices through a wall of a vessel is provided. The system includes a plurality of sealing members configured to releasably seal respective orifices of the plurality of orifices. The system also includes a base defining a central axis therethrough. The base includes a plurality of segments disposed about the central axis. Each of the plurality of segments includes an outer surface and an inner surface. The inner surface is configured to engage at least one sealing member of the plurality of sealing members. Further, each segment of the plurality of segments is configured to deform toward the central axis on application of a force upon the outer surface thereof to bias the at least one sealing member into sealing engagement with a respective orifice of the plurality of orifices.

A system for sealing a plurality of orifices through a wall of a vessel is provided. The system includes a plurality of sealing members configured to releasably seal respective orifices of the plurality of orifices. The system also includes a base defining a central axis therethrough. The base includes a plurality of segments disposed about the central axis. Each of the plurality of segments includes an outer surface and an inner surface. The inner surface is configured to engage at least one sealing member of the plurality of sealing members. Further, each segment of the plurality of segments is configured to deform toward the central axis on application of a force upon the outer surface thereof to bias the at least one sealing member into sealing engagement with a respective orifice of the plurality of orifices.

Disclosed are a method and system to form a contoured structure using deep rolling. The method includes using deep rolling to introduce plastic deformation to one or more portions of a work piece to form a convex contour in the work piece. The work piece, and subsequently formed contoured structure, can be metal or composite. The disclosed deep rolling systems and methods form, for example contoured aircraft panels, while also providing fatigue strength improvement and low level of work hardening during the forming process rather than as a post-production surface treatment.

An apparatus for imparting compressive residual stress to at least a surface portion of a first plurality of balls includes a first body having a first surface, the first surface including a smooth contact portion, the smooth contact portion being substantially flat or convex and having a surface hardness greater than or equal to the initial surface hardness of the balls. The apparatus also includes a second body having a second surface, the first surface overlying the second surface, and at least one drive operably connected to the first body or to the second body and configured to move one of the first and second bodies relative to the other body at a substantially fixed distance, the at least one drive also being configured to move the first body toward the second body with a force or to move the second body toward the first body with the force.