A method for machining a crankcase includes providing a machining device. The machining device comprises a mechanical machining unit and a cooling/rinsing system, which is configured to cool and/or rinse the mechanical machining unit or a surface which is to be machined. The method also includes creating a structure in a cylinder wall of a crankcase using the mechanical machining unit. The method also includes using a fluid stream of the cooling/rinsing system to reshape at least certain regions of the structure.

A method for machining a crankcase includes providing a machining device. The machining device comprises a mechanical machining unit and a cooling/rinsing system, which is configured to cool and/or rinse the mechanical machining unit or a surface which is to be machined. The method also includes creating a structure in a cylinder wall of a crankcase using the mechanical machining unit. The method also includes using a fluid stream of the cooling/rinsing system to reshape at least certain regions of the structure.

A process for cold working of the inner surface of a bore in a centrifugal compressor wheel along only a fractional portion of the bore length (i.e., along less than a full axial length of the bore), thereby creating a zone of compressive residual hoop stress in the metal surrounding the bore where the wheel needs the beneficial residual stress. The process purposefully avoids cold working of the bore at locations adjacent to high-stress areas and features of the wheel, where cold working in such locations could negatively impact the wheel's overall life.

A method for deep roll peening a workpiece includes deep roll peening a workpiece by moving the workpiece along a feed path through multiple groups of opposed rollers that are arranged in series. Each group of opposed rollers includes a rim that defines a workpiece engagement surface that exerts a deep roll peening force on the workpiece. A deep roll peening system includes multiple groups of opposed rollers. Each of the opposed rollers is rotatably mounted and has a rim that defines a workpiece engagement surface. The workpiece engagement surfaces are spaced apart from each other by a gap. The groups are arranged in series such that the gaps define a feed path for receiving a workpiece into serial contact with the workpiece engagement surfaces.

A method for deep roll peening a workpiece includes deep roll peening a workpiece by moving the workpiece along a feed path through multiple groups of opposed rollers that are arranged in series. Each group of opposed rollers includes a rim that defines a workpiece engagement surface that exerts a deep roll peening force on the workpiece. A deep roll peening system includes multiple groups of opposed rollers. Each of the opposed rollers is rotatably mounted and has a rim that defines a workpiece engagement surface. The workpiece engagement surfaces are spaced apart from each other by a gap. The groups are arranged in series such that the gaps define a feed path for receiving a workpiece into serial contact with the workpiece engagement surfaces.

An inner surface finishing tool enables machining of a workpiece made of a material machinable with a relatively large burnishing amount while reducing deformation at the opening of the workpiece or deterioration of its geometrical tolerance during machining of the inner peripheral surface. The tool includes a mandrel rotatable relative to the workpiece and includes a polygonal member, and a frame that is cylindrical and fitted onto the mandrel in a rotatable manner and has an axis extending in an axial direction of the mandrel and holds a plurality of first rollers and a plurality of second rollers rollable on an outer peripheral surface of the mandrel. The polygonal member rotates the plurality of second rollers to move inward and outward in a radial direction of the frame.

An exemplary process includes determining a desired pore size, selecting an initial pore size greater than the target pore size, manufacturing a porous structure with the initial pore size, forging the porous structure to form a forged part having the desired pore size, and forming an orthopedic device from the forged part.

An exemplary process includes determining a desired pore size, selecting an initial pore size greater than the target pore size, manufacturing a porous structure with the initial pore size, forging the porous structure to form a forged part having the desired pore size, and forming an orthopedic device from the forged part.

A processing system employs a processing tool to process workpieces, for example cold working holes and/or installing expandable members into holes. Sensors sense various aspects of the processing. Information regarding performance of the process and/or materials may be stored, for example a hole-by-hole or a workpiece-by-workpiece basis, allowing validation of processing. Information also allows dynamic operation of the processing tool. Analysis of response relationships (e.g., pressure or force versus position or distance) may provide insights into the process and materials, and/or facilitate the real-time feedback including control, alerts, ordering replacement for consumable components.

A method for machining the wheel running surfaces of wheels for rail vehicles using a wheel machining machine is described herein. The method includes performing a rolling process on the wheels with a rolling tool that applies a rolling force to the wheels, and adjusting the rolling force by controlling the torques of drive motors of feed axles of the rolling tool.