A method for manufacturing a member according to one embodiment of the present disclosure is a method for manufacturing a member having a substrate and a sprayed coating formed on a surface of the substrate. The method includes: supplying an oil into a recessed portion of the sprayed coating, a kinematic viscosity of the oil at 40 C. being more than or equal to 3 mm.sup.2/s and less than or equal to 43 mm.sup.2/s; and dry-cutting, using a cutting tool, a surface of the sprayed coating with the recessed portion supplied with the oil. A supplied amount of the oil is more than or equal to 0.1 weight % and less than or equal to 2.7 weight % with respect to an apparent weight of the sprayed coating.

A method of making a brake caliper housing includes providing a first die and a second die that cooperate to define a cavity when disposed against each other along a mating plane. The method further includes introducing molten material into the cavity to cast the brake caliper housing. One or more surfaces of the brake caliper housing may be machined.

A hybrid cutting apparatus and a method of cutting a groove are provided. The hybrid cutting apparatus includes: a main body that is connected with a rotation shaft of a machine tool; a grooving tool that is coupled to one side of the main body and for forming a groove at an interior circumference of a workpiece; and a tool position control means that controls a position of the grooving tool to correspond to a cutting surface position of the workpiece.

A hybrid cutting apparatus and a method of cutting a groove are provided. The hybrid cutting apparatus includes: a main body that is connected with a rotation shaft of a machine tool; a grooving tool that is coupled to one side of the main body and for forming a groove at an interior circumference of a workpiece; and a tool position control means that controls a position of the grooving tool to correspond to a cutting surface position of the workpiece.

A jig for machining portions a firearm lower receiver blank. The jig can include a side plate assembled with a top plate. The top plate can include an access aperture for machining the fire control group aperture within the blank. The side plate can include drill apertures for drilling out trigger, hammer, and selector holes. The jig can include an adjustable alignment mechanism for aligning a top surface of the blank with the top plate. The jig can include a hand drill stabilizer for attachment with the side plates.

A jig for machining portions a firearm lower receiver blank. The jig can include a side plate assembled with a top plate. The top plate can include an access aperture for machining the fire control group aperture within the blank. The side plate can include drill apertures for drilling out trigger, hammer, and selector holes. The jig can include an adjustable alignment mechanism for aligning a top surface of the blank with the top plate. The jig can include a hand drill stabilizer for attachment with the side plates.

An exemplary process includes determining a desired pore size, selecting an initial pore size greater than the target pore size, manufacturing a porous structure with the initial pore size, forging the porous structure to form a forged part having the desired pore size, and forming an orthopedic device from the forged part.

A ceramic fiber processing apparatus and method for processing ceramic fibers for the manufacture of ceramic matrix composites (CMCs) is provided. The apparatus includes a frame including a plurality of unidirectional ceramic fibers wound thereabout and extending across a void therein the frame to define a first planar array of ceramic fibers and a second planar array of ceramic fibers. During use, the frame is disposed in the ceramic fiber processing apparatus in a manner to enable gripping of the first planar array of ceramic fibers with a first gripper assembly and gripping of the second planar array of ceramic fibers with a second gripper assembly. A cutting mechanism provides cutting of the plurality of unidirectional ceramic fibers to separate the first planar array of ceramic fibers and the second planar array of ceramic fibers from one another.

Disclosed are a wheel lightweight machining fixture and method. The fixture comprises a rotating chuck, an electric cylinder, a guide rail, a slide block, a first linear motor, radial positioning blocks and the like. When the electric cylinder drives the slide block to move along the guide rail, the position where an first ultrasonic thickness measuring sensor is in contact with a wheel spoke can be adjusted, so that the spoke thicknesses at different positions can be detected. Through motion of the turrets, an second ultrasonic thickness measuring sensor can contact the outer rim of the wheel and detect the rim wall thickness. By integrating a measurement feedback system into the manufacturing process, the disclosure provides a fixture and a method for minimum entity machining of the rim wall thickness and the spoke thickness of a wheel during the first stage turning process, thereby realizing lightweight manufacturing of the wheel.

A method of manufacturing a tubular component including rough machining the exterior surface of a solid billet 1 to reduce the size thereof and form two flanges. An axial blind bore 6 is then machined in the billet 1, after which a probing operation is carried out on the interior surface of the bore 6 in order to check the concentricity. A straightening operation is then performed on the billet in order to reverse any curvature along the longitudinal axis. A further machining operation is then performed on the outside to reduce the wall thickness of the bore before measuring the wall thickness of the bore 6 around the circumference of the billet 1 at least at two different axial positions. The billet 1 is then checked again and a final machining operation is then performed in order to form any ports and upstands which are required.