Methods for manufacturing a turbine nozzle are provided. A plurality of nozzle segments is formed. Each nozzle segment comprises an endwall ring portion with at least one vane. The plurality of nozzle segments are connected to an annular endwall forming a segmented annular endwall concentric to the annular endwall with the at least one vane of each nozzle segment extending between the segmented annular endwall and the annular endwall.

Fan assemblies, and in particular fan wheels and stator assemblies for fan assemblies, are disclosed. In one embodiment, the fan wheel includes a wheel back having an outer surface forming one of a curved dome-shape and a truncated cone-shape. The fan wheel may also include a plurality of fan blades radially spaced about and mounted to the outer surface of the wheel back. In one embodiment, each of the fan blades is formed from a segment of an airfoil-shaped aluminum extrusion defining at least one internal cavity. The fan blade first ends can be provided with a compound cut profile with at least one curved cut such that the first end of the blade is mounted flush to the wheel back outer surface. The stator assembly can also be provided with a plurality of stator blades formed from airfoil-shaped aluminum extrusion segments and provided with compound cut profiles.

Turbine wheels, turbine engines, and methods of fabricating the turbine wheels are provided. An exemplary method includes fabricating a turbine wheel that includes a rotor disk and a plurality of turbine blades operatively connected to the rotor disk through a blade mount. The method includes locating a cooling passage within a blade mount preliminary configuration and a cooling inlet on a surface of the blade mount preliminary configuration. A rotor disk bonding surface geometry and a blade mount bonding surface geometry are designed based upon a stress analysis of the turbine wheel and locations of the cooling passage and cooling inlet. A rotor disk production configuration and a blade mount production configuration are generated based upon the preliminary configurations. A blade mount and a rotor disk are formed based upon the production configurations. A blade ring including a plurality of blade mounts is formed and bonded to the rotor disk.

An integrally bladed rotor in which a hub and a web are formed from a fine grain microstructure using an investment casting process or from metal powder with a HIP process, and a plurality of rotor blades formed from a coarse grain microstructure using a metal additive manufacturing process, where the hub and the web and the rotor blades are formed as a single piece and from the same material.

A gas turbine engine may comprise a blade track and a method of making the same. The blade track may be constructed of ceramic matrix composite components including main body members and joints.

A rotor blade tip clearance control method and a rotor blade manufactured using same. The control method includes: coinciding, along an axial direction of an aircraft engine, a center of gravity of a rotor blade with a center of gravity of a rotor wheel disk supporting the rotor blade; rotating the rotor wheel disk to measure a leading edge deformation amount of the rotor blade; measuring a trailing edge deformation amount of the rotor blade; comparing the deformation amounts; and adjusting the center of gravity of the rotor wheel disk until the leading edge deformation amount tends to be approximately equal to the trailing edge deformation amount. The method can effectively improve or even solve the problem of inconsistent radial displacements of a leading edge and a trailing edge during the operation.

A method for manufacturing a component of an axial turbine engine includes the following steps: (a) providing or producing a component with a temporary surface; (b) placing the component in a chamber containing particles; and (c) vibratory peening of the temporary surface using the particles. The chamber includes an abrasive paste mixed with the particles so as to polish the surface of the component during the peening step (c). Thus, at the end of the peening step (c), the surface becomes a polished surface with a surface compression stress or prestress. The present application is notably applicable to a one-piece bladed drum of an aircraft turbojet engine low-pressure compressor.

A rotor for a turbo-machine, the rotor having a rotational axis and circumferentially spaced-apart radially extending blades of aerofoil configuration, each blade having a suction side, an oppositely directed pressure side, and a pair of oppositely directed snubbers each of which extends from a respective side towards a circumferentially adjacent blade and presents an abutment surface for abutment with the abutment surface of a respective adjacent snubber extending from the adjacent blade. Each snubber is configured such that its abutment surface makes an acute snubber angle to the axis of rotation. At least one pair of adjacent snubbers are configured such that their abutment surfaces are at an equal first snubber angle, with all of the other snubbers being configured such that their abutment surfaces are at equal second snubber angles. The first snubber angle is larger than the second snubber angle.

Embodiments of a methods for producing gas turbine engine rotors and other powdered metal articles having shaped internal cavities are provided. In one embodiment, the method includes consolidating a powdered metal body utilizing a hot isostatic pressing process to produce a rotor preform in which elongated sacrificial tubes are embedded. Acid or another solvent is directed into solvent inlet channels provided in the elongated sacrificial tubes to chemically dissolving the elongated sacrificial tubes and create shaped cavities within the rotor preform. The rotor preform is subject to further processing, such as machining, prior to or after chemical dissolution of the elongated sacrificial tubes to produce the completed gas turbine engine rotor.

In one aspect, a fan assembly is provided that can be manufactured while producing a significantly reduced amount of scrap material. More specifically, the fan assembly utilizes a hub ring and one or more hub strips to support a plurality of blades rather than a solid center disc or end disc used by some prior approaches. In another aspect, a method is provided that includes bending a member into an annular configuration and joining end portions of the member together to rigidly fix the member in the annular configuration. The rigid annular member may be used as an end ring, a hub ring, an orifice, or other component, while producing significantly less scrap material than traditional approaches.