The apparatus and method allows multiple components to be simultaneously bonded to a central shaft or tube using linear friction welding in a single welding process. The method involves simultaneously pressing the work pieces radially against the central shaft or tube at the desired locations while the shaft is vibrated axially. The weld is facilitated by the use of a linear friction welding machine, which includes a number of fixtures and press assemblies to hold and press the various work pieces against the central shaft or tube and a vibrating assembly for vibrating the central shaft or tube.

Embodiments of an axially-split radial turbine, as are embodiments of a method for manufacturing an axially-split radial turbine. In one embodiment, the method includes the steps of joining a forward bladed ring to a forward disk to produce a forward turbine rotor, fabricating an aft turbine rotor, and disposing the forward turbine rotor and the aft turbine rotor in an axially-abutting, rotationally-fixed relationship to produce the axially-split radial turbine.

Dual alloy turbine rotors and methods for manufacturing the same are provided. The dual alloy turbine rotor comprises an assembled blade ring and a hub bonded to the assembled blade ring. The assembled blade ring comprises a first alloy selected from the group consisting of a single crystal alloy, a directionally solidified alloy, or an equi-axed alloy. The hub comprises a second alloy. The method comprises positioning a hub within a blade ring to define an interface between the hub and the blade ring. The interface is a non-contacting interface or a contacting interface. The interface is enclosed by a pair of diaphragms. The interface is vacuum sealed. The blade ring is bonded to the hub after the vacuum sealing step.

A method for cutting a blade root retention slot in a turbine engine disk element includes forming a precursor slot in the element. The precursor slot has first and second sidewalls and a base. A rotating bit is passed through the precursor slot to machine the base. The bit rotates about an axis off-normal to a direction of passing. A cutting performance of the rotating bit is modeled reflecting a chip trapping intensity parameter and a heat intensity parameter. At least one parameter of the bit and its passing is selected so as to avoid tool loading where removed chips/swarf stick onto the bit.

A method for the manufacture of a blisk drum is described. Disc forging for inertia welding together are provided with sacrificial material whose shape and position is selectively provided such that, on completion of the inertia welding process, integral blades can be fashioned from the sacrificial material. Other components such as buckets and balancing lands may also be provided from the sacrificial material.

Methods for processing bonded dual alloy rotors are provided. In one embodiment, the method includes obtaining a bonded dual alloy rotor including rotor blades bonded to a hub disk. The rotor blades and hub disk are composed of different alloys. A minimum processing temperature (T.sub.DISK.sub._.sub.PROCESS.sub._.sub.MIN) for the hub disk and a maximum critical temperature for the rotor blades (T.sub.BLADE.sub._.sub.MAX) is established such that T.sub.BLADE.sub._.sub.MAX is less than T.sub.DISK.sub._.sub.PROCESS.sub._.sub.MIN. A differential heat treatment process is then performed during which the hub disk is heated to processing temperatures equal to or greater than T.sub.DISK.sub._.sub.PROCESS.sub._.sub.MIN, while at least a volumetric majority of each of the rotor blades is maintained at temperatures below T.sub.BLADE.sub._.sub.MAX. Such a targeted differential heat treatment process enables desired metallurgical properties (e.g., precipitate hardening) to be created within the hub disk, while preserving the high temperature properties of the rotor blades and any blade coating present thereon.

An impeller for a turbo-machine is provided. The impeller includes a metallic base having a back surface and a front surface opposite to the back surface; at least one blade extending on the front surface of the metallic base; a composite shroud attached to the at least one blade such that plural closed paths are formed by the front surface of the metallic base, the at least one blade and the composite shroud; and a connector configured to attach the composite shroud to the metallic base or the at least one blade.

Disclosed is a process for producing a blade or vane ring segment for a gas turbine, in particular for an aero engine, and also to a correspondingly produced blade or vane ring segment, the process comprising: forging at least two blanks made of a TiAl material, joining the blanks to form a blade or vane ring by means of an integral connection process, and remachining of the blank composite by material-removing processes.

A method for manufacturing impellers is described. The method provides for manufacturing a plurality of tubular components, each tubular component forming an inner passage, which is shaped as one of the flow passages of the final impeller. The tubular components are assembled together forming a semi-finished impeller. The semi-finished impeller is provided with annular cavities extending around the rotation axis of the impeller and gaps between adjacent tubular components. The gaps and cavities are filled with metal powder and the semi-finished impeller is subject to hot isostatic pressing, to densify the metal powder and form a monolithic final impeller.

The present invention is directed to a method for producing a rotating disk for a turbomachine, forming blade root uptakes on a plurality of circumferential positions, for which, in each case, an axially extending profile groove that is bounded circumferentially by inner wall surfaces of the rotating disk is introduced on a respective circumferential position, in which production method, initially first profile grooves are introduced in a disk on first circumferential positions, and subsequently, a second profile groove is introduced in the disk on a second circumferential position located circumferentially between the first profile grooves.