A method and apparatus for machining parts with variable stiffness includes determining, by a controller, a chatter-lobe plot of a cutter assembly. A preliminary tool path is developed by the controller. Virtual machining of a blank part using the preliminary tool path is performed by the controller. A chatter-lobe plot of the virtually machined part is determined by the controller. A dynamic chatter-lobe plot using the chatter-lobe plot of the cutting tool assembly and the chatter-lobe plot of the virtually machined part is determined by the controller. A chatter-free rotational speed of the cutting tool from the dynamic chatter-lobe plot is determined by the controller. A machining apparatus, controlled by the controller, uses the determined chatter-free rotational speed of the cutting tool to machine a blank part.

A method and apparatus for machining parts with variable stiffness includes determining, by a controller, a chatter-lobe plot of a cutter assembly. A preliminary tool path is developed by the controller. Virtual machining of a blank part using the preliminary tool path is performed by the controller. A chatter-lobe plot of the virtually machined part is determined by the controller. A dynamic chatter-lobe plot using the chatter-lobe plot of the cutting tool assembly and the chatter-lobe plot of the virtually machined part is determined by the controller. A chatter-free rotational speed of the cutting tool from the dynamic chatter-lobe plot is determined by the controller. A machining apparatus, controlled by the controller, uses the determined chatter-free rotational speed of the cutting tool to machine a blank part.

An assembly for a dual-walled component of a gas turbine engine and methods of forming and repairing a dual-walled component. The assembly includes a cold section part having an outer surface that defines a plurality of impingement apertures, a hot section part including a pre-sintered preform, the hot section part positioned over the outer surface of the cold section part, and a plurality of support structures including the pre-sintered preform, the plurality of support structures positioned between the hot section part and the cold section part, the plurality of support structures separating the hot section part from the cold section part to define at least one cooling channel therebetween.

An assembly for a dual-walled component of a gas turbine engine and methods of forming and repairing a dual-walled component. The assembly includes a cold section part having an outer surface that defines a plurality of impingement apertures, a hot section part including a pre-sintered preform, the hot section part positioned over the outer surface of the cold section part, and a plurality of support structures including the pre-sintered preform, the plurality of support structures positioned between the hot section part and the cold section part, the plurality of support structures separating the hot section part from the cold section part to define at least one cooling channel therebetween.

A shroud configured to be disposed around an impeller of a centrifugal compressor, the shroud has a wall extending circumferentially around a central axis, the wall having an inner face oriented toward a gaspath and an outer face opposed to the inner face, a bleed slot defined in the wall and extending along at least a portion of a circumference thereof, the bleed slot defining a bleed direction from the inner face and away from the gaspath, the bleed direction at the inner face of the wall being either parallel to the central axis or oriented toward the central axis. A method of manufacturing a shroud is provided.

The invention relates to a device (1) for use in the production of a tube bundle (3) of a wound heat exchanger (100), wherein tubes (30) are wound in a plurality of tube layers (4) onto a core tube (300) running in an axial direction (z), webs (10) which run in the axial direction (z) being arranged between the tube layers (4). The invention further relates to a method for producing a tube bundle using said device (1).

Additive-based electroforming manufacturing methods for producing turbomachine components and other metallic articles are provided, as are metallic articles manufactured utilizing such manufacturing methods. In various embodiments, the method includes the step or process of additively manufacturing a sacrificial tooling structure having a component-defining surface region. A metallic body layer or shell is deposited over the component-defining surface region utilizing an electroforming process such that a geometry of the component-defining surface region is transferred to the body layer. The tooling structure is chemically dissolved, thermally decomposed, or otherwise removed, while the metallic body layer is left substantially intact. After tooling structure removal, the metallic body layer is further processed to complete fabrication of the metallic component. In certain implementations, the method may further include the step or process of depositing an electrically-conductive base coat over the component-defining surface region of the tooling structure for usage in the subsequently-performed electroforming process.

Additive-based electroforming manufacturing methods for producing turbomachine components and other metallic articles are provided, as are metallic articles manufactured utilizing such manufacturing methods. In various embodiments, the method includes the step or process of additively manufacturing a sacrificial tooling structure having a component-defining surface region. A metallic body layer or shell is deposited over the component-defining surface region utilizing an electroforming process such that a geometry of the component-defining surface region is transferred to the body layer. The tooling structure is chemically dissolved, thermally decomposed, or otherwise removed, while the metallic body layer is left substantially intact. After tooling structure removal, the metallic body layer is further processed to complete fabrication of the metallic component. In certain implementations, the method may further include the step or process of depositing an electrically-conductive base coat over the component-defining surface region of the tooling structure for usage in the subsequently-performed electroforming process.

A manufacturing method of an impeller, the manufacturing method includes: a step of forming an impeller shaped body in which a disc component part constituting a part of the disc, a blade component part constituting a part of the blade, and a cover component part constituting a part of the cover are integrated by laminating a metal layer to extend toward an outer side in a radial direction with respect to the axis by an additive manufacturing method using a metal powder; and a step of grinding the impeller shaped body, in which the steps are repeated a plurality of times, and the step of grinding the impeller shaped body includes a step of polishing an inner surface of the impeller shaped body constituting a part of the flow path.

A manufacturing method of an impeller, the manufacturing method includes: a step of forming an impeller shaped body in which a disc component part constituting a part of the disc, a blade component part constituting a part of the blade, and a cover component part constituting a part of the cover are integrated by laminating a metal layer to extend toward an outer side in a radial direction with respect to the axis by an additive manufacturing method using a metal powder; and a step of grinding the impeller shaped body, in which the steps are repeated a plurality of times, and the step of grinding the impeller shaped body includes a step of polishing an inner surface of the impeller shaped body constituting a part of the flow path.