An airfoil for a gas turbine engine according to an example of the present disclosure includes, among other things, a first portion welded to a second portion along an interface such that at least the first portion establishes an airfoil section and the second portion establishes a root section mountable to a rotatable hub. The airfoil section includes an airfoil body extending between leading and trailing edges in a chordwise direction, extending between pressure and suction sides separated in a thickness direction, and extending from the root section in a spanwise direction to a tip portion. A recessed region extends inwardly from at least one of the pressure and suction sides. The airfoil body includes at least one rib bounding a respective pocket within a perimeter of the recessed region. A cover skin is welded to the airfoil body along the at least one rib to enclose the recessed region. A method of forming a gas turbine engine component is also disclosed.

An airfoil includes a dovetail root having a base. A grooved slot is disposed in the base and a plurality of root lightening cavities is disposed in the grooved slot.

An airfoil includes a dovetail root having a base. A grooved slot is disposed in the base and a plurality of root lightening cavities is disposed in the grooved slot.

A turbine blade that includes an airfoil defined by a concave shaped pressure side outer wall and a convex shaped suction side outer wall that connect along leading and trailing edges and, therebetween, form a radially extending chamber for receiving the flow of a coolant. The turbine blade may further include a rib configuration that partitions the chamber into radially extending flow passages, and a blade outer shell that defines an outer surface of the airfoil. The rib configuration is a non-integral component to the blade outer shell.

A turbine blade that includes an airfoil defined by a concave shaped pressure side outer wall and a convex shaped suction side outer wall that connect along leading and trailing edges and, therebetween, form a radially extending chamber for receiving the flow of a coolant. The turbine blade may further include a rib configuration that partitions the chamber into radially extending flow passages, and a blade outer shell that defines an outer surface of the airfoil. The rib configuration is a non-integral component to the blade outer shell.

The invention relates to a method for producing a blade (10) for a turbo machine, especially for an aviation engine, comprising at least the following steps: provision of a monocrystalline or polycrystalline basic body (14) with a supporting surface (16), and generative construction of a blade airfoil (12) of the blade (10) on the supporting surface (16) by layer-by-layer melting and/or sintering of a metallic and/or ceramic powder consisting of a first material (18) or material mixture; and separation of the blade airfoil (12) from the supporting surface (16) of the basic body (14) on a parting surface (20) of the blade airfoil (12).

A further aspect of the invention relates to a blade which is obtainable and/or is obtained by means of such a method.

An integrated access panel is disclosed that can be used to assist in adjusting a component like a fan blade of a turbofan engine. in one form the integrated access panel is hinged at one end such that the panel remains attached during adjustment of the fan blade. The access panel can be positioned in an angled flow surface of a nacelle such that the fan blade cannot be removed from a wheel without removal of the nacelle or opening of the access panel. The integrated access panel can be spring-loaded and positioned to allow the fan blade to be removed from a wheel by moving the access panel out of the way. Subsequent blade removal can occur by rotation of the wheel to locate another blade in proximity to the access panel.

An integrated access panel is disclosed that can be used to assist in adjusting a component like a fan blade of a turbofan engine. in one form the integrated access panel is hinged at one end such that the panel remains attached during adjustment of the fan blade. The access panel can be positioned in an angled flow surface of a nacelle such that the fan blade cannot be removed from a wheel without removal of the nacelle or opening of the access panel. The integrated access panel can be spring-loaded and positioned to allow the fan blade to be removed from a wheel by moving the access panel out of the way. Subsequent blade removal can occur by rotation of the wheel to locate another blade in proximity to the access panel.

A blade fabrication method is provided and includes additively manufacturing a core, securing the core to a mandrel, electroforming a leading edge sheath directly onto the core and the mandrel and removing the mandrel from the core and the leading edge sheath.

A blade fabrication method is provided and includes additively manufacturing a core, securing the core to a mandrel, electroforming a leading edge sheath directly onto the core and the mandrel and removing the mandrel from the core and the leading edge sheath.