A piston configuration is provided, the configuration including a piston having a ring seat and a piston ring disposed within the ring seat. The piston ring is configured to form a sealing surface between a surface of the piston ring and a surface of the ring seat. The sealing surface is formed when a first pressure on a first side of the piston ring is greater than a second pressure on a second side of the piston ring. At least one fluid channel is configured to increase a surface area on the piston ring that is subject to the second pressure.

A piston configuration is provided, the configuration including a piston having a ring seat and a piston ring disposed within the ring seat. The piston ring is configured to form a sealing surface between a surface of the piston ring and a surface of the ring seat. The sealing surface is formed when a first pressure on a first side of the piston ring is greater than a second pressure on a second side of the piston ring. At least one fluid channel is configured to increase a surface area on the piston ring that is subject to the second pressure.

A mechanical component for an internal combustion engine includes a mechanical component body made of one of aluminum and aluminum alloy and used for the internal combustion engine, a nickel plating layer formed to cover a surface of a predetermined portion of the mechanical component body, and a reforming layer formed between the surface of the predetermined portion of the mechanical component body and the nickel plating layer.

A method for fabricating a piston with a layering device via an additive manufacturing process is provided. The method may include forming a first layer of the piston on a substrate with a layering device, forming a second layer of the piston adjacent the first layer with the layering device, and binding the first layer with the second layer. The first layer of the piston may include a first material, and the second layer of the piston may include the first material and a second material.

A gas bearing is disclosed. The gas bearing may include a cylinder with an inner cylinder radius. The gas bearing may include a piston with a piston radius, wherein the inner cylinder radius is larger than the piston radius, wherein the piston is located within the cylinder. The gas bearing may include a gas bearing radius, wherein the gas bearing radius is greater than the piston radius and less than the inner cylinder radius. The gas bearing may include a gap that exists between the cylinder and the piston, wherein the gap contains a pressurized gas, the pressurized gas configured to prevent contact between the cylinder and the piston. The gas bearing may include a gas bearing interface, wherein the gas bearing interface is positioned to control a size of the gap.

A method for producing a piston for an internal combustion engine may include the steps of: producing a piston main body from a first blank via a deformation process; producing a piston ring part from a second blank via at least one of a deformation process and a casting process; pre-machining the first blank and the second blank, and finish machining a welding surface of the first blank and a welding surface of the second blank; connecting the pre-machined first blank and the pre-machined second blank via a welding process to form a piston body; and performing at least one of a secondary machining and a finish machining of the piston body to produce the piston.

A method for producing a piston for an internal combustion engine may include the steps of: producing a piston main body from a first blank via a deformation process; producing a piston ring part from a second blank via at least one of a deformation process and a casting process; pre-machining the first blank and the second blank, and finish machining a welding surface of the first blank and a welding surface of the second blank; connecting the pre-machined first blank and the pre-machined second blank via a welding process to form a piston body; and performing at least one of a secondary machining and a finish machining of the piston body to produce the piston.

A method for producing a piston may include forming a piston blank in a first forming tool such that the piston blank surrounds a ring carrier configured to receive a piston ring via positive engagement after producing the ring carrier by a sintering process. The piston blank, at least in a circumferential region disposed at a piston head, may be composed of a light metal alloy suitable for forging. The method may also include removing the piston blank from the first forming tool and placing the piston blank in a second forming tool, and inserting a holding-down tool into the second forming tool to hold the ring carrier down. The method may further include pressing a final forming punch into the second forming tool to deform the piston blank and form a piston.

A method for the production of a piston made of steel, for an internal combustion engine, in which the upper piston part is produced using the forging method, and the lower piston part is produced using the forging or casting method, and they are subsequently welded to one another. To simplify the production method and make it cheaper, the upper piston part is forged using the method of hot forming and of cold calibration, to finish it to such an extent that further processing of the combustion bowl and of the upper cooling channel regions can be eliminated.

A method for the production of a piston made of steel, for an internal combustion engine, in which the upper piston part is produced using the forging method, and the lower piston part is produced using the forging or casting method, and they are subsequently welded to one another. To simplify the production method and make it cheaper, the upper piston part is forged using the method of hot forming and of cold calibration, to finish it to such an extent that further processing of the combustion bowl and of the upper cooling channel regions can be eliminated.