A piston for an internal combustion engine includes a skirt and a crown coupled to the skirt. The crown is produced in isolation from the skirt using an additive manufacturing process. The piston includes a first air gap between the crown and the skirt. According to an example embodiment, the crown includes a plurality of sections produced in isolation from the skirt. The crown may include a second air gap disposed between two of the plurality of sections.

An inclined-axis axial piston machine includes a housing, a drive shaft and a cylinder barrel. The drive shaft is mounted in the housing so as to be rotatable with respect to a first axis of rotation and is integral with a flange. Each piston is coupled to the flange via a ball joint. A multiplicity of counting perforations are arranged in a periodically distributed and continuous manner over an outer circumferential surface of the flange. The housing accommodates a sensor arranged opposite the counting perforations such that rotation of the drive shaft causes a signal change at the sensor. Each counting perforation is formed integrally from the flange, in the form of a recess having a single continuous perimeter. A side wall of the recess, starting from the perimeter, extends uninterruptedly, without sharp bends or offsets, over the entire circumference of the perimeter.

The invention relates to a cold-formed steel brake piston 1 for a motor vehicle partial-pad disc brake brake pad with a thin-walled structure as a cup open at one end and comprising a base 2 and a wall 3 with a radially outwardly impressed groove 6 in the wall 3 and with a radially inwardly impressed wall projection 7.

The invention has the object of providing a further improved stable steel brake piston construction with an improved interface which can be used flexibly and cost-effectively for both large-bore and small-bore steel brake pistons 1.

This object is accomplished by making the wall 3 with at least one groove 14 and at least one land 15 at a distance from wall projection 7 profiled in such a way that wall 3 has wall surface areas of varying thickness which are spaced apart from each other in the circumferential direction with a spacing V.

The invention relates to a cold-formed steel brake piston 1 for a motor vehicle partial-pad disc brake brake pad with a thin-walled structure as a cup open at one end and comprising a base 2 and a wall 3 with a radially outwardly impressed groove 6 in the wall 3 and with a radially inwardly impressed wall projection 7.

The invention has the object of providing a further improved stable steel brake piston construction with an improved interface which can be used flexibly and cost-effectively for both large-bore and small-bore steel brake pistons 1.

This object is accomplished by making the wall 3 with at least one groove 14 and at least one land 15 at a distance from wall projection 7 profiled in such a way that wall 3 has wall surface areas of varying thickness which are spaced apart from each other in the circumferential direction with a spacing V.

There is provided a method for manufacturing a piston, including: a piston assembling step of forming a piston assembly by assembling a first piston part, a bonding member and a second piston part, wherein the first piston part has two or more bonding surfaces separate from each other and extending in a circumferential direction, and the second piston part has two or more bonding surfaces separate from each other and extending in the circumferential direction; a piston diffusion brazing step of diffusion brazing the first piston part, the bonding member and the second piston part under an open atmosphere by heating the formed piston assembly; and a piston cooling step of cooling a piston unit formed by diffusion brazing the first piston part, the bonding member and the second piston part. The piston diffusion brazing step is performed in a piston manufacturing device which includes a partially opened heating zone, a heater for providing heat into the heating zone, and a moving unit moved in one direction in the heating zone. In the piston diffusion brazing step, the piston assembly is heated while being moved at a predetermined speed through the heating zone in one direction by the moving unit.

There is provided a method for manufacturing a piston, including: a piston assembling step of forming a piston assembly by assembling a first piston part, a bonding member and a second piston part, wherein the first piston part has two or more bonding surfaces separate from each other and extending in a circumferential direction, and the second piston part has two or more bonding surfaces separate from each other and extending in the circumferential direction; a piston diffusion brazing step of diffusion brazing the first piston part, the bonding member and the second piston part under an open atmosphere by heating the formed piston assembly; and a piston cooling step of cooling a piston unit formed by diffusion brazing the first piston part, the bonding member and the second piston part. The piston diffusion brazing step is performed in a piston manufacturing device which includes a partially opened heating zone, a heater for providing heat into the heating zone, and a moving unit moved in one direction in the heating zone. In the piston diffusion brazing step, the piston assembly is heated while being moved at a predetermined speed through the heating zone in one direction by the moving unit.

A piston for an internal combustion engine is provided. The piston includes a lower part joined to an upper part, for example by friction welding with inertia. The upper part presents a combustion surface and an undercrown surface. The piston also includes a cooling gallery surface provided by the upper part and the lower part. The cooling gallery surface surrounds a volume of space for containing a cooling media. The piston can include serrations in the cooling gallery surface and/or undercrown surface to increase surface area and thus reduce the temperature of the piston. The piston can also include shaped weld curls, instead of or in addition to the serrations, which also increase surface area and reduce the temperature of the piston.

A piston for an opposed-piston, internal combustion engine includes a crown with an end surface having a bowl shaped to form a combustion chamber with an end surface of an opposing piston in the opposed-piston engine. A substantially circumferential top land of the crown meets the end surface at a substantially circular peripheral edge, and a skirt comprising a sidewall extends from a substantially circumferential belt region of the crown. A wristpin bore with a wristpin axis opens through the sidewall. The end surface of the piston includes a pair of injection regions across which fuel is injected into the bowl. The injection regions are disposed in substantially diametrically-opposed quadrants of the end surface which are defined by the wristpin axis and a connecting rod envelope axis substantially orthogonal to the wristpin axis. Each injection region extends along a respective arc concentric with the substantially circular peripheral edge.

A remanufactured piston for an internal combustion engine includes a crown and a skirt. A piston body includes a first piston body end within the crown and an opposite second piston body end. The crown further includes an annular crown body having an annular crown body edge. The first piston body end further includes an annular piston body edge. The annular piston body edge and the annular crown body edge form a joint, and a metallurgical bond attaches the annular crown body to the piston body at the joint.

The invention relates to a brake piston 1 for a brake caliper 9 of a disk brake, which is produced using working processes from a metallic material, in particular from a flat metal sheet, and is formed in one piece as a unilaterally open pot with a piston longitudinal axis A, with a piston wall 2 and with a piston head 3.

There is a need for robust and light as well as alternatively constructed, efficiently producible and well guided brake pistons.

The object is achieved firstly in principle on the basis of a cup-shapedly worked brake piston blank 19, in that at least one locally defined, i.e. partially cold-upset or partially ironed, cylindrical piston wall portion is present with a partially deformed piston wall 2 which is configured in adaptively modified manner by plastic material deformation by means of material redistribution (flow) including strain-hardening of its piston wall thickness of s1x.