A method for producing gears, wherein in a first step a set of teeth is formed by means of a skiving wheel rotationally driven by a tool spindle in a workpiece gear rotationally driven synchronously thereto by a workpiece spindle, wherein the workpiece spindle and the tool spindle are at an axis intersection angle to each other and the advancement occurs in the tooth-flank extension direction, and wherein in a second step at least some teeth of the set of teeth are machined by means of a tooth-machining tool. A combined tool is used, in the case of which the toothmachining tool and the skiving wheel are fixedly connected to each other. Between the two steps, the combined tool remains connected to the tool spindle and the workpiece gear remains connected to the workpiece spindle. Between the two steps, merely the relative position of the tool spindle in relation to the workpiece spindle and the rotational speed ratio of the two spindles are changed.

A method for fabricating an article that includes: providing a first workpiece component formed of a first steel material; joining a second workpiece component to the first workpiece component to form a workpiece, the second workpiece component being formed of a second steel material that is different from the first steel material; and forming a plurality of teeth on the workpiece, the teeth being wholly formed of the first steel material.

A method for fabricating an article that includes: providing a first workpiece component formed of a first steel material; joining a second workpiece component to the first workpiece component to form a workpiece, the second workpiece component being formed of a second steel material that is different from the first steel material; and forming a plurality of teeth on the workpiece, the teeth being wholly formed of the first steel material.

A method for machining toothed and hardened work wheels, includes: mounting a work wheel that is hardened and pre-toothed with an allowance onto a workpiece spindle; removing at least 50% of the allowance by means of gear skiving with a skiving wheel that is rotatably driven by a tool spindle; precision-machining the work wheel in unchanged tension by means of a honing wheel. The forward movement occurs during gear skiving in the extension direction of the toothing. The delivery of the workpiece that is moved in an oscillating manner in the extension direction of the toothing occurs during honing in the radial direction. The skiving wheel and the honing wheel are driven by a common tool spindle. A device for carrying out the method includes a workpiece spindle, which is driven to rotate, and a tool spindle, which carries a combination tool having a skiving wheel and a honing wheel.

A method for machining toothed and hardened work wheels, includes: mounting a work wheel that is hardened and pre-toothed with an allowance onto a workpiece spindle; removing at least 50% of the allowance by means of gear skiving with a skiving wheel that is rotatably driven by a tool spindle; precision-machining the work wheel in unchanged tension by means of a honing wheel. The forward movement occurs during gear skiving in the extension direction of the toothing. The delivery of the workpiece that is moved in an oscillating manner in the extension direction of the toothing occurs during honing in the radial direction. The skiving wheel and the honing wheel are driven by a common tool spindle. A device for carrying out the method includes a workpiece spindle, which is driven to rotate, and a tool spindle, which carries a combination tool having a skiving wheel and a honing wheel.

A novel manufacturing method for functionally graded component includes a cold sprayed additive manufactured core material and a cold sprayed additive manufactured set of teeth around said core made from another material.

A novel manufacturing method for functionally graded component includes a cold sprayed additive manufactured core material and a cold sprayed additive manufactured set of teeth around said core made from another material.

A method for aligning toothing in an assembly of two half-ring gears is provided: an angular positioning pin is provided which is to be received in respective holes of the half-ring gears; the holes are drilled on the first half-ring gear such that the first hole has a first cross-section that is smaller than the final cross-section thereof; the angles between the teeth are compared between the two half-ring gears, and an angular difference between said angles of the half-ring gears is deduced therefrom; the first hole is redrilled to the final cross-section, while the centre of the hole is angularly shifted by the value of the angular difference; the pin is engaged in the holes, and the half-ring gears are then assembled using an interference fit.

A method for aligning toothing in an assembly of two half-ring gears is provided: an angular positioning pin is provided which is to be received in respective holes of the half-ring gears; the holes are drilled on the first half-ring gear such that the first hole has a first cross-section that is smaller than the final cross-section thereof; the angles between the teeth are compared between the two half-ring gears, and an angular difference between said angles of the half-ring gears is deduced therefrom; the first hole is redrilled to the final cross-section, while the centre of the hole is angularly shifted by the value of the angular difference; the pin is engaged in the holes, and the half-ring gears are then assembled using an interference fit.

An apparatus for electrochemical machining gear outline and the alignment structure thereof is disclosed, the apparatus comprises first and second alignment members. The first and second alignment members include a plurality of first alignment teeth and second alignment teeth, respectively. Recessing a gear-outline edge of the first alignment teeth by a distance and extending a gear-outline edge of the second alignment teeth by the distance for against to each other to align the first and second alignment members. A cathode electrode includes a plurality of machining teeth with both gear-outline edges recessed by the distance for against the gear-outline edge of the second alignment teeth with the extended distance to align machining teeth. Thereby, before trimming the gear-outline of a workpiece, the machining gap between the machining teeth and the teeth of the workpiece can be aligned first.