A novel manufacturing method for functionally graded component includes a cold sprayed additive manufactured core material and a cold sprayed additive manufactured set of teeth around said core made from another material.

A novel manufacturing method for functionally graded component includes a cold sprayed additive manufactured core material and a cold sprayed additive manufactured set of teeth around said core made from another material.

The relates to a method for producing and machining a cylindrical hollow body constructed of aluminium or an aluminium alloy and for arranging said hollow body in a motor vehicle transmission. The hollow body is produced by a casting process such that the hollow body has an inner and an outer lateral surface and has teeth in at least one sub-region of the inner lateral surface. For machining, the hollow body is centrally clamped. The hollow body is arranged in the vehicle transmission by tooth flanks of the internal teeth. In the disclosed method according to the disclosure, the hollow body is centrally clamped at a tip diameter of the internal teeth. The disclosure further relates to a corresponding cylindrical hollow body and to a corresponding vehicle transmission.

The relates to a method for producing and machining a cylindrical hollow body constructed of aluminium or an aluminium alloy and for arranging said hollow body in a motor vehicle transmission. The hollow body is produced by a casting process such that the hollow body has an inner and an outer lateral surface and has teeth in at least one sub-region of the inner lateral surface. For machining, the hollow body is centrally clamped. The hollow body is arranged in the vehicle transmission by tooth flanks of the internal teeth. In the disclosed method according to the disclosure, the hollow body is centrally clamped at a tip diameter of the internal teeth. The disclosure further relates to a corresponding cylindrical hollow body and to a corresponding vehicle transmission.

The present disclosure provides a method for manufacturing a gear capable of processing a projection formed on a tooth tip by shot peening while reducing time for manufacturing the gear. A method for manufacturing a gear includes: a process of hardening, by performing shot peening in which shot particles are jetted onto a tooth surface 1a of a gear base material, the tooth surface while applying residual stress to the tooth surface; a process of softening, by at least heating a tooth tip of the gear base material having the hardened tooth surface, the tooth tip; and a process of rotationally driving the gear base material having the softened tooth tip by engaging it with another gear.

The present disclosure provides a method for manufacturing a gear capable of processing a projection formed on a tooth tip by shot peening while reducing time for manufacturing the gear. A method for manufacturing a gear includes: a process of hardening, by performing shot peening in which shot particles are jetted onto a tooth surface 1a of a gear base material, the tooth surface while applying residual stress to the tooth surface; a process of softening, by at least heating a tooth tip of the gear base material having the hardened tooth surface, the tooth tip; and a process of rotationally driving the gear base material having the softened tooth tip by engaging it with another gear.

A method for producing a workpiece having a toothing or profiling, including the steps: a) soft machining the workpiece to produce the toothing or profiling; b) hardening the toothing or profiling; c) hard fine machining the toothing or profiling with a first tool that is a grinding worm, a grinding wheel or a honing wheel, wherein the first tool has a base body with a first elastic modulus; d) reinforcement of at least a section of the workpiece by shot blasting; and, following step d), e) repeated hard fine machining of the toothing or profiling with a second tool that is a grinding worm, a grinding wheel, a set of grinding wheels or a honing wheel. The second tool has a plastic or rubber base body with a second elastic modulus which is at most 33% of the first elastic modulus.

A method for producing a workpiece having a toothing or profiling, including the steps: a) soft machining the workpiece to produce the toothing or profiling; b) hardening the toothing or profiling; c) hard fine machining the toothing or profiling with a first tool that is a grinding worm, a grinding wheel or a honing wheel, wherein the first tool has a base body with a first elastic modulus; d) reinforcement of at least a section of the workpiece by shot blasting; and, following step d), e) repeated hard fine machining of the toothing or profiling with a second tool that is a grinding worm, a grinding wheel, a set of grinding wheels or a honing wheel. The second tool has a plastic or rubber base body with a second elastic modulus which is at most 33% of the first elastic modulus.

Apparatus and associated methods relate to a unitary ring gear-flange body (URGFB). In an illustrative example, the flange body may be spin-formed and may, for example, include a riser body extending substantially parallel to a longitudinal axis and a flange extending substantially radially outward from the riser body. To the riser body may, for example, be welded a ring gear to form a unitary assembly, the ring gear having an axis of revolution aligned with the longitudinal axis. A continuous coating may, for example, be applied to at least a selected portion of a surface of the unitary assembly. Various embodiments may advantageously provide a cost-efficient, weight-efficient, and/or time-efficient unitary body which may, for example, be coupled to machinery to provide a shaftless torque-transmitter.

A method of making an interaxle differential unit. The method may include piercing a workpiece and then ring roll forging the workpiece to form an annular case that is a seamless ring. The annular case may be heat treated before installing an interaxle differential unit gear nest inside the annular case.