A forming machine that produces formed parts of a complex design from straight workpieces from wire or tube includes a computerized numerical control unit; a plurality of workstations including a loading station, a first machining station downstream of the loading station, and at least one second machining station downstream of the first machining station, wherein at least two of the machining stations are forming stations; and a transport system that transports successive workpieces from the loading station to downstream workstations while under control by the control unit.

Shaping systems and methods suitable for cutting a material, and deburring devices for performing a deburring operation on an edge of the material. Such deburring devices include a manifold having at least first, second, and third nozzles having first, second, and third axes on different first, second, and third planes, respectively. The first, second, and third nozzles are adapted to project first, second, and third gas streams therefrom in the first, second, and third planes axes. A mechanism is provided for orienting the manifold to project the first, second, and third gas streams at the edge of the material.

Shaping systems and methods suitable for cutting a material, and deburring devices for performing a deburring operation on an edge of the material. Such deburring devices include a manifold having at least first, second, and third nozzles having first, second, and third axes on different first, second, and third planes, respectively. The first, second, and third nozzles are adapted to project first, second, and third gas streams therefrom in the first, second, and third planes axes. A mechanism is provided for orienting the manifold to project the first, second, and third gas streams at the edge of the material.

A machining apparatus includes: a shuttle unit (3) that holds a differential case (10) and rotates the differential case (10); a pair of opposed right and left machining units (4); and a tool support (6) that supports a tool (40) for machining the differential case (10), in which the pair of right and left machining units (4) each include a slide mechanism dedicated for uniaxial sliding in right and left directions, the shuttle unit (3) is movable in up and down directions and front and back directions, a tool attached to each of the pair of right and left machining units (4) enables machining an end portion of an inner surface of the differential case (10) and a flange hole of the differential case (10), the end portion surrounding a through hole, and a cutting edge of the tool (40) supported by the tool support (6) enables spherically cutting the inner surface of the differential case (10) held and rotated by the shuttle unit (3).

A machining apparatus includes: a shuttle unit (3) that holds a differential case (10) and rotates the differential case (10); a pair of opposed right and left machining units (4); and a tool support (6) that supports a tool (40) for machining the differential case (10), in which the pair of right and left machining units (4) each include a slide mechanism dedicated for uniaxial sliding in right and left directions, the shuttle unit (3) is movable in up and down directions and front and back directions, a tool attached to each of the pair of right and left machining units (4) enables machining an end portion of an inner surface of the differential case (10) and a flange hole of the differential case (10), the end portion surrounding a through hole, and a cutting edge of the tool (40) supported by the tool support (6) enables spherically cutting the inner surface of the differential case (10) held and rotated by the shuttle unit (3).

An attachment for converting a CNC milling machine to a CNC wire saw machine. The attachment may include a gantry that may be coupled with a respective gantry of the CNC milling machine, a carriage that may be attached to and moveable with a respective carriage of the CNC milling machine. A drive pulley of the system may be coupled with and driven by a spindle of the CNC milling machine. The drive pully may drive a wire saw through an assembly of idler pulleys. A wire tension mechanism may keep the wire fully stretched. The wire tension mechanism may include a curved guide rail mounted on the gantry and a vertical guide rail mounted on the carriage. A slider that slides vertically on the vertical guide rail and follows the curved guide rail may house a tension wheel that may keep the wire at a fully stretched state.

A turret tool post includes a turning part having a plurality of turret surfaces on which tools for machining a workpiece are mounted, the turning part being configured to select any one of the tools for use in the machining of the workpiece by turning; a non-turning part on which a laser head of a laser machining device different from the tool is mounted, the non-turning part being arranged inside the turning part, an optical fiber cable being connected to the laser head; and a cut part (machinable part) that allows machining by the laser head to the workpiece under a state in which the laser head is selected.

A multifunctional end effector includes a support structure configured to be carried by a robotic system and at least two of a fluid stream cutting system, a spindle system and/or a scanning system, each mounted to the support structure. Also described is a fluid stream cutting system having a plurality of fluid stream catchers selectively mountable to the fluid stream system and a mounting arrangement for mounting each fluid stream catcher to the fluid stream cutting system.

A multifunctional end effector includes a support structure configured to be carried by a robotic system and at least two of a fluid stream cutting system, a spindle system and/or a scanning system, each mounted to the support structure. Also described is a fluid stream cutting system having a plurality of fluid stream catchers selectively mountable to the fluid stream system and a mounting arrangement for mounting each fluid stream catcher to the fluid stream cutting system.

A method of manufacturing a component includes shaping a workpiece into a component having a desired shape and drilling a plurality of holes in said workpiece. The drilling includes continuously moving said workpiece and selectively operating a laser when said workpiece is at a predetermined position. The shaping and drilling occur in the same piece of equipment.