A piston rod unit and a method for producing a piston rod unit, or a shaft, in light-weight construction, with a rod which is hollowly-drilled by means of a deep bore into the rod shank, and the resulting rod opening is closed subsequently by means of a forging process.

A method for assembling a dual-head pulling rod involves attaching pulling heads to two ends of a rod body through threaded connection using a system that includes a foundation, on which a rod dispensing device, an inclined guiding plate, a conveying flap, a head dispensing device, a head mounting unit, a clamping device, an assembling device and a V-shaped output channel are provided. The inclined guiding plate is inclined and uses its ramp to guide a rod body falling thereon. The conveying flap is swingable between an input position and an output position. The conveying flap at the input position receives the rod body coining from the inclined guiding plate and outputs the rod body to the clamping device. The system is reasonably designed, structurally compact and convenient to use.

The invention provides a design method for a connecting rod. The connecting rod includes a first end, a shank and a second end; and the shank is connected between the first end and the second end. The design method includes: determining a weight m.sub.1 of a standard steel connecting rod; determining a weight m.sub.2 of a nodular cast iron connecting rod having the same size with the standard steel connecting rod; and simulating to reinforce the shank with a reinforcement material having a preset weight m, and calculating a size of the reinforced shank; where m.sub.1>m.sub.2, and m<m.sub.1m.sub.2. The present invention overcomes the technical problem that existing steel connecting rods have larger weights.

A method produces a connecting rod from a sintered material, which rod has at least one bore having a center axis, and has a first connecting rod eye in a connecting rod head, and a second connecting rod eye in a connecting rod foot, wherein the connecting rod head is connected with the connecting rod foot with a connecting rod shaft, wherein the bore is configured in the connecting rod shaft, wherein furthermore, the connecting rod is produced from a metallic powder, in accordance with a sintering process, for which purpose the powder is pressed into the corresponding mold to form a green compact, the bore is introduced into the green compact, and the green compact is afterward sintered. The bore is introduced into the green compact as a first and second partial bore, proceeding from the connecting rod foot and from the connecting rod head.

A mold for manufacturing connection rod includes a main body. The main body is hollow to form a cavity and defines an axial direction. The cavity comprises a first section, a second section, a third section, a fourth section, and a fifth section along the axial direction. The first section has an inner diameter larger than or equal to an inner diameter of the second section. The inner diameter of the second section is larger than an inner diameter of the third section. The fifth section has an inner diameter smaller than or equal to the inner diameter of the third section. The fourth section has an inner diameter larger than the inner diameter of the third section and also larger than the inner diameter of the fifth section.

A method is provided for designing and producing fiber-reinforced polymer (FRP) pistons. Pistons made with FRP have a lower mass than prior art metal pistons conferring advantageous engine efficiency and stability. FRP pistons also increase the thermal efficiency of engines by having a lower thermal conductivity, with tighter piston-to-bore clearance, and/increased air-fuel ratio than pistons of metal. The technical parameters of the piston are identified, and a piston body blank is produced. The blank is then machined, a bearing surface for the pin bore is created, the piston blank is optionally coated, is optionally subjected to Heavy Metal Ion Implantation (HMII) treatment and is subjected to sodium silicate impregnation to produce the final pistons.

A press base may include a piston cavity formed in the press base and a piston cavity sleeve positioned in the piston cavity. The piston cavity sleeve may include a wall having an outer surface and an inner surface opposite the outer surface. The piston cavity sleeve may further include a floor having an upper surface and a lower surface opposite the upper surface. An outer radius may be formed at a juncture of the outer surface of the wall and lower surface of the floor and an inner radius may be formed at a juncture of the inner surface of the wall and upper surface of the floor. The inner radius may exhibit a radius of curvature that is greater than a radius of curvature of the outer radius.

A method produces a connecting rod from a sintered material, which rod has at least one bore having a center axis, and has a first connecting rod eye in a connecting rod head, and a second connecting rod eye in a connecting rod foot, wherein the connecting rod head is connected with the connecting rod foot with a connecting rod shaft, wherein the bore is configured in the connecting rod shaft, wherein furthermore, the connecting rod is produced from a metallic powder, in accordance with a sintering process, for which purpose the powder is pressed into the corresponding mold to form a green compact, the bore is introduced into the green compact, and the green compact is afterward sintered. The bore is introduced into the green compact as a first and second partial bore, proceeding from the connecting rod foot and from the connecting rod head.

The invention relates to a method for producing a piston rod unit, or a shaft, in light-weight construction, with a rod which is hollowly-drilled by means of a deep bore into the rod shank, and the resulting rod opening is closed subsequently by means of a forging process.

Embodiments of the present invention include a press base assembly, a strengthening ring for use with press bases and related methods. In one embodiment, a press base assembly includes a press base having a body that includes a piston cavity at one end. The body, at a second end opposite that of the piston cavity, may exhibit a desired geometry. A strengthening ring may be shaped, sized and configured to substantially mate with the geometry of the second end of the body and be placed thereover. For example, the geometry of the second end may be substantially circular exhibiting a particular diameter and circumference. The strengthening ring may have substantially circular internal surface sized and configured such that the strengthening ring is positioned on the second end of the body in a manner that results in an interference fit between the two components.