A method and a system are disclosed for making an article of manufacture from a blank defining an internal opening. A stack of blanks are aligned and the internal openings of the blanks in the stack of blanks are machined by a rotary cutting tool to a finished dimension. The blanks are clamped together before machining in a numerically controlled machine tool. The blanks are subsequently formed individually in a sheet metal forming operation in which the inner perimeter of the internal openings is expanded as the blank is formed.

An additive manufacturing process is disclosed that involves positioning a metallic layer beneath a component substrate and welding the metallic layer to the component substrate using laser energy.

A system for additive manufacturing of a three-dimensional object, comprising: a controller for identifying a set of planar cross-sectional shapes of the three-dimensional object, the set extending in a sequence from a first end of the three-dimensional object to a second end of the three-dimensional object; a three-dimensional scanner, associated with the controller, configured to scan a prototype of the three-dimensional object to generate a computer-aided design model; at least one cutting station for cutting at least one barbed metal sheet into a plurality of individual planar barbed metal pieces corresponding to the cross-sectional shapes; and for cutting at least one substrate sheet into a plurality of individual planar substrate pieces corresponding to the cross-sectional shapes, wherein the at least one substrate is penetrable by the barbs; and a binding station for receiving and pressing the individual barbed metal pieces and the individual substrate pieces together.

In order to produce a clutch pack (3), clutch plates are cut from an electrical steel strip or sheet, arranged on top of one another to form the clutch pack (3) and connected to one another within the clutch pack (3). The material of the clutch plates is locally plasticised in the edge region via the generation of frictional heat by means of at least one tool (9′), in such a way that the material of at least adjacent clutch plates is mixed with the tool (9′) such that, after the plasticised material has cooled, these clutch plates are integrally connected to one another. The device used for this purpose has at least one punch press and/or at least one receiving means for one or more clutch packs (3). In addition, the device has at least one welding tool that is rotatably driven about its axis and can be moved in a transverse direction to its rotational axis.

An impact attenuation system comprises an aluminum honeycomb sheet having a top surface and a bottom surface. The aluminum honeycomb sheet defines a plurality of approximately hexagonally shaped cells. The bottom surface defines a single sheet of contiguous cells and the top surface defines two or more islands of contiguous cells separated by one or more slits. At least a portion of one or both of the top surface and bottom surface may be covered by a polymer skin. The polymer skin may comprise carbon fibers and/or fiberglass.

The invention belongs to the technical field of metal micro-forming, and in particular relates to a method for inflating micro-channels. The present invention is aimed at the problems of low process flexibility, single product type, and non-closed structure of the micro-channel when preparing metal micro-channels by micro-plastic forming of ultra-thin metal strips. The present invention uses a method combining numerical simulation and bond rolling experiment to analyze the effect of the hydrogen pressure and bond strength of the metal composite ultra-thin strip after bond rolling on the pore diameter of the micro-channel, and the corresponding relationship between the micro-channel pore diameter and the titanium hydride content, heating temperature, and bond strength of the metal composite ultra-thin strip is obtained. The present invention has no special requirements on molds, wide selection of metal materials, low requirements for equipment capabilities; closed tubular micro-channel products with different pore diameters and different distributions can be prepared according to requirements, with rich product categories and high process flexibility.

According to some embodiments, a method for processing an electronic component associated with a portable electronic device by a conveyor system subsequent to removing the electronic component from a housing of the portable electronic device, where the conveyor system includes a container that is capable of carrying the electronic component, is described. The method can include depositing, at a receiving station of the conveyor system, the electronic component within a cavity of the container. The method can further include while moving the container that carries the electronic component from the receiving station in a direction towards a removal station of the conveyor system: monitoring a temperature of the electronic component, and in response to determining that the temperature of the electronic component exceeds a temperature threshold range associated with a thermal event: cooling the electronic component by dissipating thermal energy associated with the thermal event.

A method and apparatus for laser or plasma cutting of pieces from laminar material wound in coil is provided. The apparatus provides a cutting station, with an operative cutting area and a receiving cavity, means for positioning and holding the laminar material suspended in the operative area above the receiving cavity during cutting operations, an electronic control unit and movable device for selective collection of the machined pieces. The electronic control unit controls the movement of the movable device between an active and a passive position so that that the movable device is in passive position when the cutting head is performing cutting operations generating swarf, letting such swarf to fall inside the cavity, and is in active position when the cutting head is performing cutting operations to detach pieces from the laminar material skeleton, to collect the pieces separately from the swarf and the skeleton.

A method of fabricating a part includes stacking sheets of fusible material to form a stack. The method also includes directing a laser beam through at least one sheet of the stack. The method also includes transferring energy from the laser beam to multiple locations on at least one interface between adjacent sheets of the stack, according to a predetermined pattern corresponding with a design of the part, to form corresponding multiple molten regions. The molten regions are conjoined together to form a fused portion of the adjacent sheets. The fused portion of the adjacent sheets defines the part.

A system and process for fabricating components from sheet material. Various embodiments of the disclosure combine punching of components from sheet material with a scoring process that outlines the components prior to the punching operation. In addition, a system and process where the scored portion of the sheet material that includes the scored outline is subjected to a high compression flattening process prior to the punching operation is disclosed. Performing the flattening operation prior to the punching operation has the effect of streamlining the process. That is, the sheet material can be easily handled and conveyed from the scoring process, through the flattening process, and to the punching process without need for separate handling of the component.